Installing The Lower Triple Clamp (Exc Six Days) - KTM 125 ECX EU Owner's Manual

SERVICE WORK ON THE CHASSIS
Installing the lower triple clamp
10.14
3 0 0 3
2 0 0 2
1 0 0 1
–
Tighten screw
Guideline
Screw, top steering stem
B00810-11
–
Tighten screws
Guideline
Screw, top triple clamp
B00799-13
–
Position the brake caliper. Mount and tighten screws
Guideline
Screw, front brake caliper
–
Mount cable binder
–
Position the brake line, wiring harness and clamp. Mount and tighten screws
–
Install the front fender. (
–
Mount the handlebar cushion.
B00798-12
(EXC EU/AUS)
–
Refit the headlight mask with the headlight. (
(XC-W)
–
Install the start number plate. (
–
Install the front wheel.
–
Check that the wiring harness, throttle cables and brake and clutch lines can move
freely and are routed correctly.
–
Check the play of the steering head bearing. (
(EXC SIX DAYS)
x
–
Clean the bearing and sealing elements, check for damage, and grease.
High viscosity grease (
–
Insert the lower triple clamp with the steering stem. Mount the upper steering head
bearing.
–
Check whether the top steering head seal
–
Slide on protective ring
303408-01
.

M8
.

M8
M8
.

p. 54)
p. 53)
x ( p. 78)
p. 128)

and O-ring .
 
20 Nm
(14.8 lbf ft)
20 Nm
(14.8 lbf ft)
.

Loctite ® 243™
25 Nm
(18.4 lbf ft)
p. 86)
p. 52)
is correctly positioned.
50
.
