Installing The Fork Protector; Performing A Fork Service; Disassembling The Fork Legs - KTM 250 EXC EU Repair Manual

6 FORK, TRIPLE CLAMP
6.2.10

Installing the fork protector

6.2.11

Performing a fork service

6.2.12

Disassembling the fork legs

Info
The steps are identical for both fork legs.
Main work
–
Remove screws
–
Remove the screws on the right fork leg. Lift off the fork protector.
101327-10
Main work
–
Position the fork protection on the left fork leg. Mount and tighten screws
Guideline
Remaining screws, chassis
–
Position the fork protection on the right fork leg. Mount and tighten the screws.
Guideline
Remaining screws, chassis
101327-10
Finishing work
–
Install the fork legs. (
–
Install the front wheel. (
–
Refit the headlight mask with the headlight. (
–
Check the headlight setting. (
Condition
The fork legs have been removed.
–
Disassemble the fork legs. (
–
Remove the spring. (
–
Disassemble the cartridge. (
–
Disassemble the piston rod. (
–
Disassemble the hydrostop unit. (
–
Disassemble the seal ring retainer. (
–
Check the fork legs. (
–
Assemble the seal ring retainer. (
–
Assemble the hydrostop unit. (
–
Assemble the piston rod. (
–
Assemble the cartridge. (
–
Assemble the fork legs. (
201926-01
Condition
The fork legs are disassembled.
on the left fork leg. Lift off the fork protector.
1
p. 35)
p. 93)
p. 117)
p. 36)
p. 38)
p. 39)
p. 40)
p. 41)
p. 42)
p. 42)
p. 43)
p. 44)
p. 44)
p. 46)
p. 47)
M6 10 Nm (7.4 lbf ft)
M6 10 Nm (7.4 lbf ft)
p. 90)
36
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1