Removing The Lower Triple Clamp (Exc Six Days); Installing The Lower Triple Clamp (Exc Eu/Aus, Xc-W) - KTM 125 EXC EU Owner's Manual

11 SERVICE WORK ON THE CHASSIS
11.12 Removing the lower triple clamp
11.13 Installing the lower triple clamp
(EXC SIX DAYS)
x
Preparatory work
–
Raise the motorcycle with the lift stand. (
–
Remove the front wheel.
–
Remove the headlight mask with the headlight. (
–
Remove the fork legs.
–
Remove the front fender. (
–
Remove the handlebar cushion.
Main work
–
Remove screw
dlebar, and set it aside.
Info
Protect the motorcycle and its attachments against damage by covering
them.
Do not bend the cables and lines.
B01216-10
–
Remove O-ring
–
Take out the lower triple clamp with the steering stem.
–
Take out the upper steering head bearing.
B01217-10
(EXC EU/AUS, XC‑W)
x
Main work
–
Clean the bearing and sealing elements, check for damage, and grease.
High viscosity grease (
–
Insert the lower triple clamp with the steering stem. Mount the upper steering head
bearing.
–
Check whether the top steering head seal
–
Push on protective ring
500151-10
–
Position the upper triple clamp with the steering.
–
Position the clutch line and wiring harness.
–
Mount screw
B00805-11
( p. 82)
x
( p. 48)
x
p. 56)
. Remove screw , take off the upper triple clamp with the han-
1 2
. Remove protective ring
3
p. 131)
.
2
but do not tighten yet.
3
p. 46)
p. 90)
.
4
is correctly positioned.
1
51