Honeywell FlexLine SmartServo 954 Manuals

Manuals and User Guides for Honeywell FlexLine SmartServo 954. We have 2 Honeywell FlexLine SmartServo 954 manuals available for free PDF download: Service Manual, Installation Manual

Honeywell FlexLine SmartServo 954 Service Manual

Honeywell FlexLine SmartServo 954 Service Manual (305 pages)

Servo-based level gauge

Brand: Honeywell | Category: Measuring Instruments | Size: 9.53 MB

Table of Contents

Introduction
3
References
3
Table of Contents
5
1 General

9
2 Safety and Security

10
- Safety Conventions
  10
  - Cautions
    10
- General
  10
  - Warnings
    10
- Safety Instructions
  11
  - Additional Information
    11
  - Environmental Conditions
    11
  - EC Declaration of Conformity (for EU)
    11
  - Control Drawings for FM & CSA
    11
  - Users
    11
- Liability
  12
- Labels
  12
- Personal Safety
  13
- Warnings and Cautions
  13
  - General
    13
    
    Opening of the Instrument
    13
    
    Tools
    13
    
    Required Skills
    14
    
    Safe Area
    14
    
    Working Environment
    14
- Commissioning and Maintenance
  14
- Accordance to Regulations
  15
  - Explosion Safety
    15
    
    Atex
    15
    
    Iecex
    15
    
    IC (Industry Canada)
    16
  - Low-Voltage Directive
    16
- 2.10 Security Considerations
  17
  - Security Note 1
    18
  - Security Note 2
    18
  - Security Note 3
    18
  - How to Report a Security Vulnerability
    19
3 Principal of Servo Measurement

20
- Level Measurement
  21
- Interface between Two Products
  21
- Relative Density
  21
- Servo Gauges
  22
4 System Architecture

24
- 954 Smartservo Flexline Architecture
  24
- 954 Smartservo Flexline System Architecture Overview
  24
- Flexconn Modules
  25
  - A Typical Flexconn PCB Layout
    26
  - Jumpers
    27
  - 2 Function Leds
    28
  - Health LED
    28
  - 1 Temperature Sensor
    29
  - 3 Voltage Monitors
    29
  - Locations of the 3 Voltage Monitors
    29
  - Health Entity
    30
  - Status Entities
    30
  - Commissioned Entity
    31
  - Function-Specific Entities
    32
  - Generic Entity
    32
- HART Smartview Display
  33
- Engauge Service Tool
  36
5 Service Tools

38
- HART Smartview Versions
  38
- Connections
  38
- General
  38
- HART Smartview Controls
  39
- HART Smartview Menu Structure
  41
  - HART Smartview Screens
    41
  - Start-Up Screen
    42
  - Menu Screen
    42
  - Display Contrast Screen
    43
  - The Display Contrast Screen
    43
  - Display Settings Screen
    44
  - Display Test Screen
    44
  - Identification Screen
    44
  - Extra Information Screen
    45
  - Identification Screen Examples
    45
  - Primary Value Screen
    46
  - Primary Value (PV) Items
    47
  - The Password Screen
    48
  - Commands Menu Screens
    48
  - The Board List Screen
    48
  - The Function List Screen
    49
  - The Command List Screen
    49
  - Commissioning Menu Screen
    50
  - The Function List Screen (Commissioning)
    51
  - The Entity List Screen
    51
  - HART Address Screen
    53
  - Communication Statistics
    53
  - Character Level Errors
    54
  - Message Level Errors
    54
  - Communication Activity
    54
- Connecting the Engauge Service Tool
  55
  - Wired Connections Situation
    55
  - Connecting the Engauge Service Tool - Wired Connections
    55
- Using Engauge
  56
6 Installation

57
- Checks before Starting the Commissioning
  58
- Installation of Measuring Drum and Displacer
  59
  - Tools
    59
  - Tool Set for 954 Smartservo Flexline (Part No. A1854062)
    60
  - Installation of Measuring Drum
    61
  - Installing Drum
    61
  - Installation of Displacer
    62
  - Mounting Displacer
    62
  - Unlocking (Locking) the Motor Block
    63
  - Motor Block (Un)Locked
    63
- Configuring Flexconn Boards
  64
  - Introduction
    64
  - Text Conventions
    65
  - Enraf Fieldbus (HCI-BPM)
    66
    
    The HCI-BPM Board with Its Isolation Transformer
    66
    
    Commissioning the HCI-BPM
    67
  - Product Level Measurement (TII-SRV)
    69
    
    Board Specific
    74
    
    Product Level
    76
    
    Displacer Level
    78
    
    Functional Safety Level
    80
    
    Interface 2 Level
    81
    
    Density
    82
    
    Operational Commands
    83
    
    Special Commands
    86
    
    Density Configuration
    90
    
    Compensation
    93
    
    Maintenance
    97
    
    Servo Auto Test
    101
    
    Roof Immersion (RIC)
    103
  - Miscellaneous
    105
  - Relay Contacts (FII-DO)
    106
    
    The Relays and Leds on the FII-DO Board
    106
    
    Operation Mode
    107
    
    Relay Configuration
    107
    
    Jumper Settings
    107
    
    The Relays’ Hardware Jumpers
    107
    
    Relay Mode
    108
    
    Alarm Mode
    109
    
    PV Monitor
    109
    
    Monitor Mode
    109
    
    Status Behavior
    110
    
    Remote Control
    111
    
    Not in Use
    112
    
    Commands
    112
    
    Deactivate
    112
    
    Acknowledge
    113
    
    LED Association
    113
    
    Terminal Allocation
    113
    
    Commissioned Entities
    114
    
    Board Commissioned Entity
    115
    
    Fail-Safe Level Application
    115
  - FCI-HRT, HART Master
    116
    
    The FCI-HRT Board
    116
    
    Software Description
    117
    
    Standard HIMS Density Measurement System Diagram
    118
    
    Floating-Roof or Free-Venting Tank HIMS Density Measurement System
    118
    
    Flexconn Function Allocation
    119
    
    Alternate System Diagram Multi-Drop Digital Mode
    120
    
    Software Specifications
    122
    
    Accepted HART Addresses
    122
    
    P1 Pressure
    123
    
    Accepted PV Unit for a P1 HART Device
    123
    
    P1 Pressure Displayed Unit Types
    123
    
    P3 Pressure
    124
    
    Accepted PV Unit for a P3 HART Device
    124
    
    P3 Pressure Displayed Unit Types
    124
    
    HIMS Density
    125
    
    HIMS Configuration Principle
    126
    
    Average Temperature & Water Level Measurement
    127
    
    The FII-VT Board with Its Planar Transformer
    127
    
    VITO Interface Types
    128
    
    Tank and Temperature Probe Data (1)
    129
    
    Product Temperature
    131
    
    Vapour Temperature
    132
    
    Commissioning Parameters for MRT or RTD
    135
    
    Resistance Temperature Detector (RTD) Elements Positions
    135
    
    Multiple Resistance Thermometer (MRT) Parameters
    136
    
    Element Type Definitions
    138
    
    Commissioning Parameters for the 765 VITO Water Probe
    141
    
    Water Level
    142
    
    Commissioning Check
    143
  - Average Temperature Measurement (FII-RTD)
    144
    
    The FII-RTD Board
    144
    
    Some Important Settings
    145
    
    Some Important Features
    146
    
    Temperature Range Check Feature
    146
    
    Low Element Usage
    147
    
    Low Element Usage Settings Overview
    147
    
    Commissioning Parameters for MPT Temperature Calculations
    149
    
    Commissioning Parameters for MRT Temperature Calculations
    150
    
    Commissioning Parameters for All Types of Probes
    151
    
    Engauge * Vapour Temperature * Tab
    153
    
    Engauge * Ambient Temperature * Tab
    155
  - HART Analog Outputs (HCI-HAO)
    156
    
    The HCI-HAO Board
    156
    
    Functional Description
    157
    
    The Analog and Digital Signals Within the HART Communication
    157
    
    HART Universal Ccommands
    158
    
    HART Common Practice Commands
    158
    
    Other HCI-HAO Features
    159
    
    Calibration of the HCI-HAO
    160
    
    Board Commissioning
    162
    
    Basic Configurable Entities Overview
    162
    
    Hardware Configuration
    166
    
    Jumper Allocation
    166
    
    LED Allocation
    166
  - TRL/2 Fieldbus (HCI-TRL)
    167
    
    System Description
    168
    
    System Architecture - Rex Replaced with 954 Smartservo Flexline
    168
    
    Before You Begin Migration
    169
    
    Device Mapping
    169
    
    Before Mapping the Device
    169
    
    Saving Configuration in Database
    171
    
    To Save the Configuration Settings in the Database
    171
    
    Configuration of Gauge Using Smartlink and Engauge
    173
    
    Configuration of Smartlink with TRL/2 Card
    173
    
    Configuration of the Smartlink System
    173
    
    HCM - GPU Module
    174
    
    HCM-GPU Screen
    174
    
    HCM-GPU Board Specific
    175
    
    Baud Rate
    175
    
    Turn Around Delay
    175
    
    HCM-GPU Slave
    176
    
    GPU Interface Address
    176
    
    Flexconn Interface Address
    177
    
    Password
    177
    
    Parity
    177
    
    Modem Control Type
    177
    
    FCM-TRL/2 Module
    178
    
    FCM-TRL/2 Screen
    178
    
    FCM-TRL/2 Specific
    179
    
    FCM-TRL/2 Modbus Master
    180
    
    Configuration of Gauge TRL/2 through Engauge
    182
    
    Firmware Upgrade
    185
    
    Firmware Upgrade through Engauge
    185
    
    Firmware Upgrade of HCI-TRL/2 or FCM-TRL/2 through CAN-SD Card
    187
    
    Replacement Scenario
    188
    
    Replacing Rex Gauge
    188
    
    Possible Configuration Scenarios - Flexline 954 Gauge
    191
    
    Configuration Scenario 1
    191
    
    Configuration Scenario 2
    192
    
    Configuration Scenario 3
    192
    
    Configuration Scenario 4
    193
    
    Troubleshooting
    194
    
    Gauge Scan Issue
    194
    
    TII-XR Card Detection Issue
    194
    
    If the TII-XR Card Is Appeared in Scanning
    194
    
    HCI-TRL/2 Detection Issue
    195
    
    Firmware Upgrade of HCI-TRL2 Using CAN-SD Card
    195
    
    Smart Link Scan Issue
    195
  - Integrated Display (TII-LCD)
    196
    
    Gauge Scan after Novram Reset
    196
    
    Commissioning of TII-LCD
    198
    
    Commissioning Screens of Engauge
    201
    
    LCD Display Screens
    204
    
    TII-LCD Start up Screen
    204
    
    Start up Screen
    204
    
    TII-LCD Initial Screen
    204
    
    TII-LCD Level and Temperature Display Screen
    205
    
    Level Screens with Different Unit Configured
    206
    
    Level Screen with Different Alarms
    206
    
    Level Screen with Limit Switch Status
    207
    
    Level Screen with Different Displacer Status
    207
    
    Level Screen with Different Operational Status
    208
    
    Level Screen with Different Level Type
    211
    
    Level Screen with Tenth Millimeter Selection as Disable
    211
    
    Level Value with Health Status
    212
    
    Level Value with Board W&M Intended
    213
    
    Level and Temperature Value Screen with Different Contrast Value
    214
    
    Level and Temperature Value Screen with Different Backlight Brightness
    215
    
    Level and Temperature Value with Decimal Separator
    215
    
    Level and Temperature Value with Zero Format
    216
    
    Level and Temperature Value with Different Display Format
    216
    
    LCD Text
    217
    
    Display Record
    217
    
    Temperature Value with Different Units
    217
    
    Temperature Value with Different Health Status
    218
    
    Ambient Light Sensor
    219
    
    Error Handling
    220
    
    Leds
    220
  - SIL Overfill and Underfill Protection (FII-SIL)
    221
  - Safety Function Status
    222
  - Errors
    222
    
    Safety Shutdown Reason Codes
    225
    
    Other Errors
    226
    
    Uncertain Conditions
    226
    
    Novram Entity Bcc Error
    226
    
    Novram Read Back Error
    226
  - Proof Testing
    227
  - Commissioning
    227
  - Entities
    227
    
    Contact 2
    231
    
    Analog Output
    234
    
    All Outputs
    238
- Configuring the Servo Gauge
  239
- Tank Related Level Entities
  240
- Alarm Settings
  240
- Advanced Configuration
  245
  - Set Point Compensations
    245
    
    Wire Weight
    246
    
    Unbalance
    246
  - Level Compensations
    247
    
    Magnetic Coupling
    247
    
    Magnetic Coupling Temperature
    247
    
    Wire Temperature
    247
    
    Elongation Free Wire and Elongation Wire on Drum
    248
    
    Tank Shell
    248
    
    Hydrostatic Deformation
    250
    
    Calculation of Upper Reference Movement
    250
    
    Example of Tank Ring Measures
    251
    
    Example Steel Storage Tank with Diameter of 83.82 M
    252
    
    Example of Hydrostatic Deformation Figures
    253
    
    Example of Hydrostatic Deformation Correction
    253
  - Protection and Detection Settings
    253
8 Operation

255
- Repeatability Test
  255
- Lock Test
  255
- Freeze and Block Commands
  255
- Unlock
  256
- Dip Mode
  257
- Interface Measurement
  257
- Servo Auto Test
  258
  - Verify Level Calibration against a Tank Top Reference Stop
    261
  - Verify Level Calibration on Top of Ball Valve
    262
- Preventive Maintenance
  263
  - Balance Test
    263
  - Check Bearings
    263
  - Measure Displacer Weight
    263
  - Check Bearings Command
    264
  - The Bearing Status Can be Viewed by Engauge
    264
  - Measure Displacer Weight
    265
  - Balance Test
    266
    
    Example of a Smooth Servo Unbalance Diagram (16 Points)
    267
    
    Example of a Smooth Run-Down Diagram (Segment Size ~3 CM)
    269
  - Run-Down Test
    269
    
    Example of a Smooth Run-Down Diagram (Segment Size ~26 CM)
    270
    
    Example of an Erroneous Run-Down Diagram
    270
  - Repeatability Test (Refer to Section 8.1)
    271
- Instrument Covers
  271
- Drum Compartment
  271
  - Left-Side Image
    272
  - Right-Side Image
    272
  - Removing the Measuring Drum
    273
  - Replacing the Drum Bearings
    274
  - Replacing the Drum Shaft Bearings
    274
- The Electronic Compartment
  275
  - Detailed Description
    275
  - Dismantling the Electronic Compartment
    276
    
    Cross Section of the Electronic and Terminal Compartment
    276
    
    Position of Mounting Bracket Screws
    278
- Calibrating Force Transducer
  279
- Set of Test Weights (#S1854061)
  279
- Synchronizing the Reference Encoder
  283
10 954 Density Option

284
- 10.1 Introduction
  284
  - Functional Description
    284
  - Principle of Operation
    285
  - Installation on the Tank
    285
  - Calibration of the 954 Level Gauge
    285
- Commissioning
  285
- 10.3 Operation
  289
- 10.4 Maintenance and Trouble Shooting
  290
  - Level Status Bytes
    291
  - Density Status Byte
    291
11 Trouble Shooting

292
- 11.1 Problems with Displacer Movement
  292
- 11.2 Status Codes
  292
  - Informational Status Codes
    293
  - Warnings
    294
  - Errors
    295
12 Appendix A: Article and Part Numbers

298
13 Appendix B: Additional Information on Displacers

301
- Standard Displacer
  302
- Density Displacer
  302
14 Appendix C: ASCII Table

303

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Honeywell FlexLine SmartServo 954 Installation Manual

Honeywell FlexLine SmartServo 954 Installation Manual (45 pages)

Brand: Honeywell | Category: Measuring Instruments | Size: 1.5 MB

Table of Contents

Table of Contents
5
1 General

8
- Using this Installation Guide
  8
- Related Documents
  8
- Trademarks
  8
- Contact
  8
2 Safety and Security

9
- General
  9
- Safety Conventions
  9
  - Warnings
    9
  - Cautions
    9
  - Safety Instructions
    10
- EC Declaration of Conformity (for EU)
  10
- Control Drawings for FM & CSA
  10
- Users
  10
- Additional Information
  10
- Environmental Conditions
  10
  - Liability
    11
  - Labels
    11
  - Personal Safety
    12
  - Warnings and Cautions
    12
- General
  12
  - General Precautions
    14
  - Accordance to Regulations
    15
- Explosion Safety
  15
3 Principal of Servo Measurement

17
- Principle of Measurement
  17
- Level Measurement
  18
- Interface between Two Products
  18
- Relative Density
  18
4 Mechanical Installation

19
- Preparation for Transportation of the Gauge
  19
- Process Connection
  19
- Orientation of 954 Smartservo Flexline Gauge on Tank
  20
- Bolts
  21
- Mounting a Pressure Gauge Set
  21
- Grounding
  22
5 Electrical Installation

23
- General
  23
- Grounding
  23
- Safety
  24
- General Relative Density
  24
  - Installing the Cable Glands and Stopping Plugs
    25
- Cable Glands
  25
- Unused Cable Inlets
  25
  - Installing the Glands, Conduits and Stopping Plugs
    26
- Conduits
  26
- Unused Cable Inlets
  26
  - Electrical Connections
    27
- Grounding
  27
- Connections
  27
  - Finishing Installation
    39
- Assembling the Terminal Block and Board Compartment's Lids
  39
  - External Fusing
    40
  - Cable Glands / Conduit
    40
  - Grounding
    41
- Appendix A
  
  43
- Appendix A (Continuation)
  
  43

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