Table Of Contents - Car-O-Liner CR510 Instruction Manual

CR500 range
35201, ENG - rev. 3, 2006-03
Contents
1 Introduction..................................................................... 7
1.1 General ................................................................................................. 7
1.2 Welder CR500 range ............................................................................ 8
1.2.1 Control panel ............................................................................ 9
1.2.2 Multi-function gun ..................................................................... 9
1.2.3 C-tong....................................................................................... 9
1.2.4 X-tong ..................................................................................... 10
1.3 Marking ............................................................................................... 10
2 Safety............................................................................. 11
2.1 General ............................................................................................... 11
2.2 Warnings and important notices ......................................................... 11
2.3 Safety signs ........................................................................................ 14
2.3.1 Placement of safety signs ...................................................... 15
2.4 Safety devices..................................................................................... 15
2.4.1 Cooling ................................................................................... 16
2.4.2 Overheat protection................................................................ 16
2.4.3 Circuit breaker and ground fault circuit breaker ..................... 16
3 Installation..................................................................... 17
3.1 General ............................................................................................... 17
3.2 Packaging and delivery inspection ..................................................... 17
3.3 Welder assembly ................................................................................ 17
3.4 Connection of electrical supply ........................................................... 18
3.4.1 Extension cords...................................................................... 18
3.5 Connection of pneumatic air supply ................................................... 19
3.6 Water filling (510, 530)........................................................................ 19
3.7 Mount yoke and electrode (C-tong) .................................................... 20
4 Operation....................................................................... 21
4.1 Before you begin welding ................................................................... 21
4.2 Quick start instructions ....................................................................... 22
4.2.1 Turning on the welder............................................................. 23
4.2.2 Setting the pneumatic air pressure ........................................ 23
4.2.3 Setting the weld programs...................................................... 24
4.3 Saving the personalized settings ........................................................ 25
4.4 Recalling the personalized settings .................................................... 26
4.5 Setting the weld program.................................................................... 27
4.6 Setting up the C-tong.......................................................................... 28
4.6.1 Rotating the yoke ................................................................... 30
4.6.2 Changing the electrodes ........................................................ 30
4.6.3 Changing the yoke ................................................................. 32
4.7 OEM CR510, 530 ............................................................................... 33
4.8 Multi-function gun applications ........................................................... 33
4.8.1 Carbon rod shrinking .............................................................. 33
4.8.2 Dent pulling............................................................................. 34
4.8.3 Welding of clip rivets .............................................................. 35
Car-O-Liner AB
5