Car-O-Liner CTR9 Resistance Spot Welder Manuals

Car-O-Liner CTR9 Resistance Spot Welder Manuals

Manuals and User Guides for Car-O-Liner CTR9 Resistance Spot Welder. We have 1 Car-O-Liner CTR9 Resistance Spot Welder manual available for free PDF download: Instruction Manual

Car-O-Liner CTR9 Instruction Manual

Car-O-Liner CTR9 Instruction Manual (121 pages)

Spot welder

Brand: Car-O-Liner | Category: Welding System | Size: 5 MB

Table of Contents

Table of Contents
4
1 Introduction

7
- General
  7
- Welder Overview
  8
- Marking
  9
2 Safety

10
- General
  10
- Warnings and Important Notices
  10
- Safety Signs
  17
  - Placement of Safety Signs
    18
- Safety Devices
  19
  - Cooling
    19
  - Overheat Protection
    19
  - Hazards from Elecromagentic Disturbances
    20
3 Installation

22
- General
  22
- Packaging and Delivery Inspection
  22
- Welder Assembly
  23
  - C-Tong Holder Assembly
    24
- Connection of Electrical Supply
  25
  - Grounding Risk
    27
- Connection of Air Supply
  28
- Connection and Disconnection of the Welding Cable
  29
- Filling of Cooling Liquid
  31
- Draining the Cooling System
  32
- C-Tong Transformer Gun
  33
  - Rotating the C-Tong Gun
    34
  - Rotating the C-Tong Handle
    36
- C-Tong Accessories: Electrode Yokes
  37
- C-Tong Accessory: A-Tong (Optional)
  38
- Multi Function Gun (Optional)
  39
- Support Arm
  40
  - Working with the C-Tong Hanging from the Support Arm
    41
  - Moving the Machine with Support Arm
    42
- Transport
  43
- Storage
  44
4 Operation

45
- Before You Begin Welding
  45
- Starting the Welding Machine
  46
- Using the C-Tong Trigger Button
  47
  - Calibrating the Welder
    48
- C-Tong LED Indicators and Reset Button
  49
- Preparing the C-Tong for Welding Operation
  50
- 5 Welding Menu
  
  67
  - Control Panel and Display
    67
  - General
    67
  - Fully Automatic Mode
    68
- 6 Welding Modes
  
  68
  - Auto 1 Mode
    69
  - Auto 2 Mode
    70
  - Manual Mode
    71
  - Pre Pulse - for Burning off Coatings
    72
  - Using Edge Welding Caps
    74
  - Weldlogger (in CTR9 Welder and Optional PC Software)
    75
    
    Activate Weldlogger
    75
    
    Vehicle Sections List
    76
    
    Check Previous Log Files from the "Weldlogger
    77
    
    Delete Unsatisfactory Welding
    78
    
    Save Log Files to USB Memory
    79
    
    Optional: Print from Weldlogger PC Software
    80
  - Turning off Cooling Water When Changing Electrodes
    81
  - User Settings
    82
  - Multi Function Gun Settings
    83
    
    Installing the Multi-Function Gun
    84
    
    Fitting the Multi-Function Gun
    85
    
    Grounding the Welding Object When Using Tools (Except Single Spot)
    86
    
    Select Required Tool
    87
    
    Single Spot Welding
    88
    
    Dent Puller - for Washers and Triangular Pulling Eye
    92
    
    Screw 6 MM
    93
    
    Screw 5 MM
    94
    
    Clip Rivet
    95
    
    Stitch Welding and Welding of Zig Zag Wire
    96
    
    Carbon Rod and Stamp Electrode Shrinking
    97
    
    Ending the Multi-Function Gun Program
    98
  - A-Tong Settings
    99
    
    Auto 1 Mode
    99
    
    Auto 2 Mode
    100
    
    Manual Mode
    100
  - Performing Nugget Strength Tests
    101
  - Service
    102
- 7 Service and Maintenance
  
  102
  - Maintenance
    103
- 8 Troubleshooting
  
  105
  - Fault Tracing Table Welder Unit
    106
  - Display Information Messages
    109
9 Dismantling and Salvage

111
10 Technical Specifications

112
11 Electrical Diagram

116
- Multi Function Gun and Accessories Box
  118
12 Spare Parts and Accessories

118
13 CTR9 Electrodes Chart

120

Advertisement

Advertisement

Related Products

Car-O-Liner Categories

Welding System Lifting Systems Industrial Equipment Service Equipment Measuring Instruments

More Car-O-Liner Manuals