Car-O-Liner CR510 Welding System Manuals

Car-O-Liner CR510 Welding System Manuals

Manuals and User Guides for Car-O-Liner CR510 Welding System. We have 1 Car-O-Liner CR510 Welding System manual available for free PDF download: Instruction Manual

Car-O-Liner CR510 Instruction Manual

Car-O-Liner CR510 Instruction Manual (64 pages)

Double Action Medium Frequency Spot Welder

Brand: Car-O-Liner | Category: Welding System | Size: 0 MB

Table of Contents

Table of Contents
5
1 Introduction

7
- General
  7
- Welder CR500 Range
  8
  - Control Panel
    9
  - Multi-Function Gun
    9
  - C-Tong
    9
  - X-Tong
    10
- Marking
  10
2 Safety

11
- General
  11
- Warnings and Important Notices
  11
- Safety Signs
  14
  - Placement of Safety Signs
    15
- Safety Devices
  15
3 Installation

17
- General
  17
- Packaging and Delivery Inspection
  17
- Welder Assembly
  17
- Connection of Electrical Supply
  18
  - Extension Cords
    18
- Connection of Pneumatic Air Supply
  19
- Water Filling (510, 530)
  19
- Mount Yoke and Electrode (C-Tong)
  20
4 Operation

21
- Before You Begin Welding
  21
- Quick Start Instructions
  22
- Saving the Personalized Settings
  25
- Recalling the Personalized Settings
  26
- Setting the Weld Program
  27
- Setting up the C-Tong
  28
  - Rotating the Yoke
    30
  - Changing the Electrodes
    30
  - Changing the Yoke
    32
- Oem Cr510, 530
  33
- Multi-Function Gun Applications
  33
  - Carbon Rod Shrinking
    33
  - Dent Pulling
    34
  - Welding of Clip Rivets
    35
  - Welding of Screws and Ground Screws
    36
  - Welding of Nuts
    37
  - Stitch Welding
    38
  - Fitting the Multi-Function Gun
    40
  - Grounding the Welding Object When Using Tools
    41
  - Single Sided Spot Welding
    42
- Using External Accessories
  46
- Setting up the Welder
  46
  - Setting up the Trigger Function
    47
  - Setting up a Trigger Test
    47
  - Setting up a Pressure Test
    47
  - Setting up Current Control / Energy Control
    48
  - Setting up User 1
    48
  - Setting up User 2
    48
  - Performing Strength Tests
    49
5 Service and Maintenance

50
- Service
  50
- Maintenance
  50
  - Daily
    51
  - Regularly
    51
- System Information
  52
6 Troubleshooting

53
- Fault Tracing Tables
  54
  - Welder Unit
    54
7 Dismantling and Salvage

56
8 Technical Specifications

57
9 Spare Parts and Accesories

59

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