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Table of Contents
Related Manuals for Car-O-Liner CR35
Summary of Contents for Car-O-Liner CR35
- Page 1 INSTRUCTION MANUAL CR35 Spotter Movable Dent fixer (rev. 0) 2006-04, ENG...
- Page 2 In any case, possible modifications will be integrated in the subsequent editions of this manual. In no case CAR-O-LINER will be liable for direct, indirect, extraordinary, accidental or consequential damage caused by the use or the inability to use the spot welder or this documentation.
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Page 3: Table Of Contents
CAR-O-LINER p. 03 MOVABLE SPOT WELDER This machine complies with the 89/392/CEE directives and subsequent modifications and supplements. CONTENTS Notes and precautions …………………………………. p. 04 Definition of the terms ………………………………….. p. 05 Features of the machine and general information…… p. 05 Technical specifications and performances …………. -
Page 4: Notes And Precautions
CAR-O-LINER p. 04 MOVABLE SPOT WELDER This machine complies with the 89/392/CEE directives and subsequent modifications and supplements. NOTES AND PRECAUTIONS Have the electrical connections made by qualified personnel in compliance with the relevant Laws and safety Codes. Make sure that the power box is properly connected to the grounding system and that it is complying with the CEI EN 60 204/1 Standard. -
Page 5: Definition Of The Terms
CAR-O-LINER p. 05 MOVABLE SPOT WELDER This machine complies with the 89/392/CEE directives and subsequent modifications and supplements. DEFINITION OF THE TERMS Refer to the UNI EN 292 Standard for the definition of the terms used in this manual. FEATURES OF THE MACHINE AND GENERAL INFORMATION... -
Page 6: Technical Specifications And Performances
CAR-O-LINER p. 06 MOVABLE SPOT WELDER This machine complies with the 89/392/CEE directives and subsequent modifications and supplements. TECHNICAL SPECIFICATIONS AND PERFORMANCES Table of general technical data: DIMENSIONS CR 35 Spotter Head WxLxH 130x350x205 Welding cable with easy start gun mm... -
Page 7: Packing-Unpacking-Storage
The spot welder must be stored at a temperature between 0 and 40 °C in a dry place, protected from weather and far from heat sources. The spot welder must be moved with care, avoiding shocks and dropping which could damage the machine. CAR-O-LINER P. 08 MOVABLE SPOT WELDER... -
Page 8: Installation
Manufacturer decays and the user is obliged to remove the CE label. The non-observance of the above instructions will render the safety system provided by the Manufacturer ineffective, causing serious risks of personal injuries and material damage. CAR-O-LINER p. 09 MOVABLE SPOT WELDER... -
Page 9: Electrical Connection
This machine complies with the 89/392/CEE directives and subsequent modifications and supplements. ELECTRICAL CONNECTION The electrical connection of the spot welder to the mains must be made by qualified personnel. The electrical connection must be made in compliance with the prescriptions of the EN 50063 CEI 26-6 and CEI 64/8 Standard - installation of resistance welders (spot welders) - to a grounded power box provided with a differential circuit breaker having an adequate capacity for the power of the spot welder (tab.1, p.6, Electrical Features) and complying with the CEI EN 60204/1... -
Page 10: Microdigital 1 Welding Control
CAR-O-LINER p. 10 MOVABLE SPOT WELDER This machine complies with the 89/392/CEE directives and subsequent modifications and supplements. WELDING CONTROL. Micro Digital 1 microprocessor-controlled welding control. Machine starting is made switching the light button. The default operative mode is manual. -
Page 11: Start-Up
CAR-O-LINER p. 11 MOVABLE SPOT WELDER This machine complies with the 89/392/CEE directives and subsequent modifications and supplements. START-UP WARNING: Remember some safety precautions to be taken in order to avoid hazardous situations. The operator must have adequate knowledge and training in resistance welding procedures (spot welding) with this type of spot welder. -
Page 12: Environment
CAR-O-LINER p. 12 MOVABLE SPOT WELDER This machine complies with the 89/392/CEE directives and subsequent modifications and supplements. ENVIRONMENT Working ambient temperature: 5°C to 35°C. Working air humidity: lower than 90%. STARTING THE MACHINE WARNING: The first start-up of the spot welder must be made by qualified personnel. -
Page 13: Handling
CAR-O-LINER p. 13 MOVABLE SPOT WELDER This machine complies with the 89/392/CEE directives and subsequent modifications and supplements. HANDLING CAUTION: Use particular care in handling and positioning the spot welder in the shop during the welding operations The spot welder is equipped with moving elements, therefore all precautions must be taken to avoid dangerous situations to arise. -
Page 14: Scheduled Maintenance
This machine complies with the 89/392/CEE directives and subsequent modifications and supplements. SCHEDULED MAINTENANCE Maintenance of components and wear materials must be performed on a regular basis once a week or more often according to the use and the environmental conditions as listed below. -
Page 15: Emergency
CAR-O-LINER p. 15 MOVABLE SPOT WELDER This machine complies with the 89/392/CEE directives and subsequent modifications and supplements. EMERGENCY FIRE In case of fire, use only powder extinguishers complying with the applicable Regulations. WARNING: NEVER USE LIQUID FIRE EXTINGUISHERS, BECAUSE THE MACHINE COULD BE ENERGIZED. -
Page 16: Troubleshooting
CAR-O-LINER p. 16 MOVABLE SPOT WELDER This machine complies with the 89/392/CEE directives and subsequent modifications and supplements. TROUBLESHOOTING Below is a list of possible problems and malfunctions that may occur and the remedies to eliminate them. PROBLEM CAUSE REMEDY The spot welder does not Connection error. -
Page 17: Cr 35 (Spotter) Spare Parts
CAR-O-LINER p. 17 MOVABLE SPOT WELDER This machine complies with the 89/392/CEE directives and subsequent modifications and supplements. CR-35 (SPOTTER): SPARE PARTS. 90018000 HANDLE 20010104 SPOTTER COVER 20010106 WELDING CONTROL PANEL 20010107 PROTECTION HANDLE 90019359 CONNECTING PLUG 90019310 FEET 20010103 SPOTTER BASIS... -
Page 18: Ks Spare Parts
CAR-O-LINER p. 18 MOVABLE SPOT WELDER This machine complies with the 89/392/CEE directives and subsequent modifications and supplements. “KS” SINGLE POINT: SPARE PARTS. 1 90019364 CONNECTOR 90019240 EXTRAFLESSIBLE CABLE (1 X 50mmq x 3000mm) 90014312 CABLES HOLDER 90016022 SPOTTER HANDLE... -
Page 19: Mr Spare Parts
CAR-O-LINER p. 19 MOVABLE SPOT WELDER This machine complies with the 89/392/CEE directives and subsequent modifications and supplements. “MR” GROUND CABLE: SPARE PARTS. 90019240 EXTRAFLEXIBLE CABLE (1x50) 90019369 ELECTRIC TERMINAL 90019354 M10 NUT 90019400 M10 CAP NUT 50010302 SLEEVE 50010301 "P 10"... -
Page 20: Multipoint Spare Parts
CAR-O-LINER p. 20 MOVABLE SPOT WELDER This machine complies with the 89/392/CEE directives and subsequent modifications and supplements. MULTIPOINT: SPARE PARTS. 60010303 HEAD FOR ELECTRODES HOLDER 60010306 "E 30" ELECTRODE 90019350 M8 LEFT NUT 60010304 ELECTRODES HOLDER 60010305 "P 8" ELECTRODE... -
Page 21: Cr 35 Electric Diagram
CAR-O-LINER p. 21 MOVABLE SPOT WELDER This machine complies with the 89/392/CEE directives and subsequent modifications and supplements. CR-35: ELECTRIC DIAGRAM... - Page 22 Car-O-Liner is a Leading Global Provider of Assured and Prof- itable Alignment Processes to the Automotive Industry, includ- ing Technical Development, Training and Service. Over 40 000 Car-O-Liner Collision Repair Systems are in use worldwide. Car-O-Liner runs operations of its own in Scandinavia, USA, UK, France, Netherlands, Germany, Thailand and China and sells through local distributors in more than 60 countries.