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Welding System
CR500
Car-O-Liner CR500 Manuals
Manuals and User Guides for Car-O-Liner CR500. We have
1
Car-O-Liner CR500 manual available for free PDF download: Instruction Manual
Car-O-Liner CR500 Instruction Manual (64 pages)
Double Action Medium Frequency Spot Welder
Brand:
Car-O-Liner
| Category:
Welding System
| Size: 0.98 MB
Table of Contents
Table of Contents
5
1 Introduction
7
General
7
Welder CR500 Range
8
Control Panel
9
Multi-Function Gun
9
C-Tong
9
X-Tong
10
Marking
10
2 Safety
11
General
11
Warnings and Important Notices
11
Safety Signs
14
Placement of Safety Signs
15
Safety Devices
15
Cooling
16
Overheat Protection
16
Circuit Breaker and Ground Fault Circuit Breaker
16
3 Installation
17
General
17
Packaging and Delivery Inspection
17
Welder Assembly
17
Connection of Electrical Supply
18
Extension Cords
18
Connection of Pneumatic Air Supply
19
Water Filling (510, 530)
19
Mount Yoke and Electrode (C-Tong)
20
4 Operation
21
Before You Begin Welding
21
Quick Start Instructions
22
Turning on the Welder
23
Setting the Pneumatic Air Pressure
23
Setting the Weld Programs
24
Saving the Personalized Settings
25
Recalling the Personalized Settings
26
Setting the Weld Program
27
Setting up the C-Tong
28
Rotating the Yoke
30
Changing the Electrodes
30
Changing the Yoke
32
Oem Cr510, 530
33
Multi-Function Gun Applications
33
Carbon Rod Shrinking
33
Dent Pulling
34
Welding of Clip Rivets
35
Welding of Screws and Ground Screws
36
Welding of Nuts
37
Stitch Welding
38
Fitting the Multi-Function Gun
40
Grounding the Welding Object When Using Tools
41
Single Sided Spot Welding
42
Using External Accessories
46
Setting up the Welder
46
Setting up the Trigger Function
47
Setting up a Trigger Test
47
Setting up a Pressure Test
47
Setting up Current Control / Energy Control
48
Setting up User 1
48
Setting up User 2
48
Performing Strength Tests
49
5 Service and Maintenance
50
Service
50
Maintenance
50
Daily
51
Regularly
51
System Information
52
6 Troubleshooting
53
Fault Tracing Tables
54
Welder Unit
54
7 Dismantling and Salvage
56
8 Technical Specifications
57
9 Spare Parts and Accesories
59
Spare Parts for the Welder
59
Spare Parts for the Multi-Function Gun
60
Spare Parts for the C-Tong
62
Spare Parts for the X-Tong
63
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