MOTO GUZZI V1000 G5 Workshop Manual page 119

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Overhaulings and replacing components of the L
/
H
and rear brakes
master
cylinder
1
Disconnect the fluid delivery pipe from
reservoir
to banjO union (for model 1000 SP
from reservoir
to
the
union with pressure control
valve).
2
Drain the lIuid from the
reservoir.
3
Plug
up
fluid
delivery
pipe.
4
Remove
master cylinder
from
frame.
S
Undo nut
..
17,. with washer
..
16· and remove le-
ver screw
"
IS. and the lever from the master cylin-
der
body.
6
Fit
tool
14
92
64
00
(4
in
fig
.
171
)
into
the
fluid
pas-
sage hole and
push
out floater
..
5
..
by lightly
tapping
with a malleI. taking care not
to
score or
scratch the
hole walts or the outer surface of the
floater
..
5".
7
From
floater
,,5
~
remove
scraper
r
ing
9,
lockring
..
8".
and
lip
seal
..
7
...
From the
other side remove
toroidal
gasket
..
6
...
8
From the
pump body (
..
2
.. )
remove return spring
..
4" and
spring guide
cap
..
3".
9
If
necessary,
remove
plug
complete with gasket
.
14
...
10
Clean accurately floater and
master
cylinder.
checki
ng for
any scoring
or
damages.
Check
also
I/
O
of
master
cylinder and
0 10
of
lIoa-
ter.
Max allowable hole
dia
.
15.918
mm
(.626
N
)
.
Max
allowable
floater
dia.
15.832 mm
(.622"),
-
~:::::::::::::::::::::::::::::::::::::;'7'
P]
!
ruE::r:p
5
-Cf3ID3JEf - ----+-
7
2 -
Master cylinder body
3 - Spring guide
cap
4
-
Piston retllrn
spring
S
-
Piston
6 - Toroidal seal
7
- Up &el'
8
-
Stop
washer
9 -
Wiper ring
to
-
End
ring
11 -
Gasket
14 -
Plug.
complete
16 - Washer
17
-
Sell locking
nllt
18
-
lever lilcing screw
--
172
L-____________________________________________________________
~
'73
117

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