MOTO GUZZI V1000 G5 Workshop Manual page 79

the seal with your fingers, blow compressed air
through the hole in the breather plug (see fig. 103).
If
there are any blowholes in the casting, bubbles
will appear in the water. In such a case, mark off
the position and seal up the hole with compound
00 01 0200 (58 fig . 35).
2
Oil seeps through between clutch seal and Inner
body
• empty the clutch housing, lubricate the O' ri ng.
and holding the seal with your fingers, blow com·
pressed air through the breather vent and watch if
any bubbles form between seal and inner clutch
body.
If required, it is necessary to change the seal or
the fixed clutch body.
3 011 seeping through between clutch body and
shaft
Check the two seals on the clutch shaft.
4
Oil seeping through between clutch shaft
and operating rod
Ensure the rod is straight. not scored, bent, or da-
maged. Make sure both taper bushings are correc-
tly filled (see "A .. in fig. 103/ 1).
If these have lost their elasticity or have crumbled,
replace them. 011 leaking from here may drop on
the clutch plates and cause clutch slipping.
5 Oil seeping through the O'rlng in cover and
selector spindle
Check the efficiency of this seal. If crumbled or has
lost its elasticity, replace it.
6 Oil leakage between the thrust bearing carrying
the outer body and cover
Check s'lloothness of cover housing and that the
seal on
I
he outer body has not crumbled or has lost
its elasticity. Replace, as necessary.
17.3 ASSEMBLING THE GEARBOX ON THE
BENCH
After all parts have been inspected, checked and / ol
replaced, the gearbox unit is assembled as follows:
• Bearing In gearbox and cover.
As a first operation, the bearing housings and races
should be thoroughly cleaned with a solvent, prefe·
rably thych loroethylene. Then, using a loctile soaked
brush, lightly smear Ihe outer races of the bearing
housings in the gearbox and cover.
Make sure Ihal no loctile enters into the balls
and l or
rollers.
The bearings
10
be fitted with loctite are:
• clulch shaft bearing in gearbox:
• layshaft bearing in gearbox;
• layshaft bearing
in
gearbox cover ;
Use loctite N. 00 01 04 00 (59 tn fig. 35) .
Pressing of bearings in the gearbox housings
• After smearing with Loctile, the clutch shaft bea-
ring is pressed into its housing by means of punch
N. 14928900 (43 in fig . 104).
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77