Maintenance Of Joint Rod (Lifting Eye) And Load Hook - Wacker Neuson 2503 Operator's Manual

Track excavator
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Fig. 287: Releasing grease

Maintenance of joint rod (lifting eye) and load hook

Fig. 288: Lifting eye joint rod (symbolic representation)
C
B
A
Fig. 289: Powertilt load hook (symbolic representation)
Load hook
Nominal size A
2503/3503
105 mm (4 1/8 in) 115.5 mm (4 1/2 in) 32 mm (1 1/4 in) 28.8 mm (1 1/8 in) 30 mm (1 1/8 in)
OM 25-3503 us – Edition 4.1 * 2503_3503b530.fm
Reducing tension
• Draining grease in a way different from the one described below is very dangerous.
Also bear in mind the safety instructions on this page.
Slowly open the lubricating valve A by 1 turn to allow the grease to flow out.
Place a suitable container underneath to collect the grease
The grease flows out of the groove of the lubricating valve
Retighten lubricating valve A
A
Check the tension is correct by starting the engine, letting it run at idling speed and
slowly performing forward and reverse machine travel and switching it off again
Check the tension of the tracks again
If it is not correct:
Adjust again
Environment!
Use a suitable container to collect the grease as it flows out and dispose of it in
an environmentally friendly manner.
Wear of joint rod (lifting eye)
Immediately replace lifting eyes with inadmissible wear (for example if they are beyond the
max. tolerance), damage, deformations, surface cracks and corrosion.
The nominal size must not be worn more than 5 % (max. tolerance). Measurement can be
performed with the accuracy of a slide gage.
Welding is prohibited!
Joint rod (lifting eye)
2503
3503 up to WNCE0307JPAL00239
3503 from WNCE0307JPAL00240
Load hook wear
Have load hooks (Powertilt, Powertilt for Easylock) with inadmissible wear (for example if
C
they are beyond the max. tolerance), damage, deformations, surface cracks and corrosion
immediately replaced by a Wacker Neuson service center.
The nominal size must not be worn more than 10 % (max. tolerance). Measurement can
be performed with the accuracy of a slide gage.
Welding is prohibited!
If the spring mechanism of snap link C does not automatically close any more, stop work-
ing with the load hook and have the error repaired by a Wacker Neuson service center.
Max. tolerance A
Nominal size B Max. tolerance B Nominal size C Max. tolerance C
Maintenance
Nominal size A
Max. tolerance B
32 mm (1 1/4 in)
33.6 mm (1 3/8 in)
32 mm (1 1/4 in)
33.6 mm (1 3/8 in)
30 mm (1 1/8 in)
31.5 mm (1 1/4 in)
33 mm (1 1/4 in)
5-21

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3503E03-04E03-07

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