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Manuals
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Wacker Neuson Manuals
Excavators
2503
Operator's manual
Wacker Neuson 2503 Operator's Manual
Track excavator
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Contents
Table of Contents
Bookmarks
Table of Contents
Table of Contents
Introduction
Important Information on this Operator's Manual
Machine Overview
Brief Description
Traveling Drive
Operating Hydraulics
Cooling System
Cabin
Fields of Application, Attachments
Use: Attachment
Regulations
EC Declaration of Conformity 2503
EC Declaration of Conformity 3503
Type Labels and Component Numbers
Other Signs and Symbols (up to AG01597)
Other Signs and Symbols (from AG01598)
Overview of Safety Labels
Symbols
Safety Labels
Fire Extinguisher
Safety Instructions
Safety Symbols Found in this Manual
Warranty
Disposal
Designated Use
Preparing to Use the Machine
Conditions for Use
User Training and Knowledge
Preparing for Use
Information on Visibility
Modifications and Spare Parts
Operator and Technician Qualifications and Basic Responsibilities
User/Owner Responsibility
Repair Person Qualifications
Safety Instructions Regarding Operation
Preparing for Use
Starting and Stopping
Work Area Awareness
Danger Zone Awareness
Operating the Machine
Carrying Passengers
Mechanical Integrity
Traveling
Operator Protection System
TOPS Rollbar (up to Serial No. AF01416)
ROPS Rollbar
Traveling Without TOPS Rollbar (up to Serial No. AF01416)
Traveling Without ROPS Rollbar
Shatter Protection (Option)
Work Range and Restricted Visibility
Applications with Lifting Gear
General Information
Operation with Lowered TOPS Rollbar (up to Serial No. AI00966)
Operation with Lowered ROPS Rollbar
Attachments
General Information Regarding Attachments
Installation Notes
Trailers
Hammer Operation
Safety Instructions
Working with a Hammer
Transport and Towing
Towing
Transporting
Safety Guidelines for Maintenance
General Maintenance Notes
Personal Safety Measures
Preparing for Maintenance and Repair Work
Performing Maintenance and Repairs
Special Hazards
Electrical Energy
Underground Electric Lines
Overhead Electric Lines
Gas, Dust, Steam, Smoke
Safety Instructions Regarding Internal Bombustion Engines
Hydraulics
Noise
Msds
Tracks
Battery
Safety Guidelines While Using Internal Combustion Engines
Running the Engine
Fueling the Engine
Dual Power Option
Operation
Cabin Overview
Instrument Panel Overview
Putting into Operation
Safety Instructions
Putting into Operation for the First Time
Running-In Period
Check Lists
Start-Up Checklist
Operation Checklist
Parking Checklist
Driving the Excavator
Preheating Start Switch
Throttle
Automatic Engine Speed Setting
Indicator Lights and Warning Lights Tier III (Overview)
Indicator Light (Red) - Hydraulic Oil Filter
Indicator Light (Red) - Alternator Charge Function
Indicator Light (Red) - Engine Oil Pressure
Fuel Level Indicator
Hour Meter
Display Element 3503 Tier IV
Meaning of Displays and Symbols 3503 Tier IV
Multifunctional Display (Tier IV Only)
Menu Structure of Display Setting
Before Starting the Engine
Starting the Engine
Procedure
Starting with the Immobilizer (Option)
Starting with the Immobilizer - Internal Transponder (Option)
Starting at Low Temperatures
When the Engine Has Started
Jump-Starting the Engine (Supply Battery)
Special Instructions for Machine Travel on Public Roads
Starting Machine Travel
Drive Levers
High Speed
Hydraulic Brake
Mechanical Brake
Stabilizer Blade as a Parking Brake
Machine Travel on Slopes
Stabilizer Blade
Parking the Machine
Parking the Machine on Slopes
Light System
Working Lights
Roof Lights (Option)
Interior Light
Rotating Beacon (Option)
Travel Signal (Option)
Socket
Protective Structures
Definition of the Term "Protective Structure
Mechanical Integrity
Definition of Fops/Front Guard Levels
Responsibility for Machine Equipped with Protective Structures
Protective FOPS Structure/Small Screen - Category I (Option)
Protective FOPS Structure/Canopy - Category I (Option)
Protective Front Guard Structure Category I (Option)
Shatter Protection (Option)
Emergency Exits
Emergency Exit for Cabin Equipped with Protective Front Guard Structure
Cabin Heating and Ventilation
Summer/Winter Operation
Ventilation
Washer System
Washer System Reservoir
Seat Adjustment
Weight Adjustment
Horizontal Adjustment
Backrest Adjustment
Seat Belt
Front Window
Door
Entry and Exit
Safety Instructions Regarding Entry and Exit
Engine Cover
Valve Compartment Cover
Towing the Machine
Important Information Regarding Towing
Crane Lifting the Machine
Important Information Regarding Loading
Loading and Transporting the Machine
Tying down the Machine
Removing the Cabin/Canopy
Installing the Cabin/Canopy
Machine Operation
General Safety Instructions
Wacker Neuson Vario (Option)
Control Levers/Iso Controls: Overview
Control Lever on the Left
Auxiliary Hydraulics
Boom Swivel Controls
Hammer Operation (Option)
Control Lever on the Right
Lowering the Boom with the Engine Stopped
Changeover Valve for SAE/ISO Controls (Option)
Control Lever on the Left
Control Lever on the Right
Directional Valve Position
Directional Valve
Control Lever with Proportional Controls (Option): Overview
Function
Measures to be Taken in Case of Malfunctions
Diagnosis Display
Control Lever on the Left
Auxiliary Hydraulics (Proportionally Controlled)
Boom Swivel Controls (Proportionally Controlled)
Hammer Operation (Proportionally Controlled)
Adjusting Control Response
Characteristic Curve Status Indicator
Lowering the Boom with the Engine Stopped
Rotating the Upper Carriage
Swivel Unit Brake
Functional Check of Swivel Unit Brake
Tilting the Upper Carriage (Option 3503)
Operation (from Serial No. AG02695)
Releasing the Pressure on the Operating Hydraulics
Releasing Pressure
Pressure Release with Proportional Controls (Option)
Re-Equipping Attachments
Specific Safety Instructions
Removing a Bucket
Installing a Bucket
Mechanical Quickhitch (Option)
Hydraulic Quickhitch (Option)
Picking up an Attachment
Setting down an Attachment
Powertilt (Option 3503)
Re-Equipping
Installing the Powertilt Unit
Removing the Powertilt Unit
Connection
Operation
Control Lever on the Left (Powertilt)
Control Lever on the Right (if Equipped with Auxiliary Hydraulics and Proportional Controls)
Connections for Auxiliary Hydraulics
Grab Operation
Safe Load Indicator (Option)
Safety Feature "Hose Burst Valve" (Option)
Working with the Excavator
Inadmissible Work Procedures
Excavator Work Position
Bucket Position When Digging
Excavating Trenches
Loading
Grading
Excavating Trenches Sideways
Working Alongside Trenches
Stabilizer Blade at Rear
Further Recommendations for Digging
Loading Vehicles
Freeing the Machine
Grading
Exhaust Gas Treatment (Tier IV)
Indication of Load
Particulate Matter Catalyst Indicator Lights
Regeneration Push Button
Automatic Regeneration Mode
Manual Regeneration
Malfunctions
Hydraulics
Malfunctions of the Powertilt Unit
Engine Warning Lights (Tier IV Only)
Engine and Engine Oil Warning Lights (Tier IV Only)
Malfunctions (Display Element/Multifunctional Display - Tier IV Only)
Engine Error Messages
Maintenance
Safety-Relevant Parts
Fuel System
Refueling
Stationary Fuel Pumps
Draining Fuel
Diesel Fuel Specification
Bleeding the Fuel System
Water Separator
Engine Lubrication System
Checking the Oil Level
Adding Engine Oil
Engine and Hydraulics Cooling System
Specific Safety Instructions
Checking the Coolant Level/Adding Coolant
Checking the Coolant Level
Adding Coolant
Draining Coolant
Air Filter
Replacing the Filter
V-Belt
Hydraulic System
Specific Safety Instructions
Checking the Hydraulic Oil Level
Adding Hydraulic Oil
Important Information on the Use of Biodegradable Oil
Checking Hydraulic Pressure Lines
Tracks
Checking Track Tension
Setting the Tracks
Maintenance of Joint Rod (Lifting Eye) and Load Hook
Traveling Drive
Electrical System
Specific Safety Instructions
Servicing and Maintenance at Regular Intervals
Instructions Concerning Specific Components
Alternator
Battery
General Maintenance
Cleaning
General Instructions for All Areas of the Machine
Inside the Cabin
Cleaning the Seat Belt
Exterior of the Machine
Engine Compartment
Threaded Fittings and Attachments
Pivots and Hinges
Lubrication Points
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Operator's Manual
Track Excavator
2503, 3503
This Operator's Manual include
E03-04/E03-07
4.1
1000255984
us
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This manual is also suitable for:
3503
E03-04
E03-07
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