Wacker Neuson ET16 Operator's Manual
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Wacker Neuson ET16 Operator's Manual

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Track excavator
ET16
Machine model
Edition
Document order number
Language
From serial number
E09-02
1.0
1000365220
en
WNCE0902PPAL00131

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Summary of Contents for Wacker Neuson ET16

  • Page 1 Operator’s Manual Track excavator ET16 Machine model E09-02 Edition Document order number 1000365220 Language From serial number WNCE0902PPAL00131...
  • Page 2 This document may be used by the receiver only for the designated purpose. It may in no way be duplicated or translated in any other language, in whole or in part, without prior permission in writing from the manufacturer. No reproduction or translation of this publication, in whole or part, without the written consent of Wacker Neuson Linz GmbH.
  • Page 3 5.14 Putting out of operation/back into operation ..................5-55 5.15 Permanently putting out of operation....................5-57 Transportation 6.1 Towing the machine ..........................6-1 6.2 Loading the machine ..........................6-3 6.3 Transporting the machine ........................6-8 BA ET16 de* 1.0 * et16en1_0IVZ.fm...
  • Page 4 9.7 Operating hydraulics..........................9-3 9.8 Electrical system........................... 9-4 9.9 Tightening torques ..........................9-7 9.10 Coolant ..............................9-8 9.11 Noise emissions............................ 9-8 9.12 Vibration..............................9-9 9.13 Weight..............................9-13 9.14 Lift capacity/load ..........................9-17 Index Index ................................S-1 BA ET16 de* 1.0 * et16en1_0IVZ.fm...
  • Page 5 Declaration of conformity Declaration of conformity Declaration of conformity EC Declaration of Conformity Manufacturer Wacker Neuson Linz GmbH, Flughafenstr. 7, 4063 Hörsching, Austria Product Machine designation Hydraulic excavator Model/version E09-02 Trade name ET16 Serial number Output in kW 13,2 Measured sound power level dB(A)
  • Page 6 Declaration of conformity Notes: EG-2 BA ET16 de* 1.0 * et16konf.fm...
  • Page 7 This Operator’s Manual does not include special superstructures. Please contact your dealer if you require more information on the machine or the Operator’s Manual. BA ET16 de* 1.0 * et16v100.fm...
  • Page 8 Information Identifies an information that, when followed, provides for a more efficient and economical use of the machine. Environment Failure to observe the instructions identified by this symbol can cause damage to the environment. BA ET16 de* 1.0 * et16v100.fm...
  • Page 9 Hydraulic quickhitch (for example Easy Lock) hitch max. maximum min. minimum MSWS Mechanical quickhitch Pos. Position Stabilizer blade Roll Over Protective Structure (without losing contact with ROPS the ground) TOPS Tip Over Protective Structure e. g. for example BA ET16 de* 1.0 * et16v100.fm...
  • Page 10 The actual weight of the machine at the beginning of transportation. This Loading weight weight refers to machines which are equipped exclusively with options approved by Wacker Neuson. BA ET16 de* 1.0 * et16v100.fm...
  • Page 11 A. • 1: left • 2: right • 3: front • 4: rear Fig. 1 Information Any differences between the canopy and cabin are indicated separately. Otherwise, the terms cab or cabin are used. BA ET16 de* 1.0 * et16v100.fm...
  • Page 12 The operator is at risk if the machine is not operated correctly. Follow the operating procedures and instructions described for the machine. Access to the machine or machine operation is prohibited for children and persons under the influence of alcohol, drugs, or medicine. BA ET16 de* 1.0 * et16v100.fm...
  • Page 13 (14.5 psi) 1 kg/cm² (14.22 lbs/in²) Force/output 1 kN (224.81 lbf) 1 kW (1.34 hp) 1 PS (0.986 hp) Torque 1 Nm (0.74 ft.lbs.) Speed 1 kph (0.62 mph) Acceleration 1 m/s² (3.28 ft/s²) BA ET16 de* 1.0 * et16v100.fm...
  • Page 14 • Wacker Neuson Linz GmbH shall not be liable for personal injury and/ or damage to property caused by failure to observe the safety instruc- tions and the Operator’s Manual, and by the negligence of the duty to...
  • Page 15 CAUTION identifies a situation that can cause injury if it is not avoided. Consequences in case of non-observance. ► Avoidance of injury. NOTICE NOTICE identifies a situation that causes damage to the machine if it is not observed. ► Avoidance of damage to property. BA ET16 de* 1.0 * Safety_01_0.fm...
  • Page 16 Preparatory measures for the operator • Before starting, check the machine whether it can be driven and operated safely. • Tie back long hair and remove all jewelry. • Wear close-fitting work clothes that do not hinder movement. BA ET16 de* 1.0 * Safety_01_0.fm...
  • Page 17 Remove all dirt, snow and ice from climbing aids (for example handholds, footholds, handrails). • The owner is responsible for requiring the operating and maintenance personnel to wear protective clothing and equipment as required by the circumstances. BA ET16 de* 1.0 * Safety_01_0.fm...
  • Page 18 • Before starting work or after interrupting work, ensure that the brake, steering, signaling and light systems are functional. • Before putting the machine into operation, ensure that nobody is in the danger zone. BA ET16 de* 1.0 * Safety_01_0.fm...
  • Page 19 Stop machine operation immediately if persons do not stay clear of the danger zone. Carrying passengers • Carrying passengers with the machine is PROHIBITED. • Carrying passengers on/in attachments/tools is PROHIBITED. • Carrying passengers on/in trailers is PROHIBITED. BA ET16 de* 1.0 * Safety_01_0.fm...
  • Page 20 - Ensure that nobody is in the danger zone when you change the travel direction. • Never get on a moving machine and never jump off the machine. BA ET16 de* 1.0 * Safety_01_0.fm...
  • Page 21 • Before leaving the machine, secure it to prevent it from rolling away (for example with the parking brake, suitable wheel chocks). • Remove the starting key and secure the machine against unauthorized operation. BA ET16 de* 1.0 * Safety_01_0.fm...
  • Page 22 The operator may allow the load to be fastened and removed only if the machine and its work equipment are not being moved. • Danger zones must not overlap with the work zones of other machines. BA ET16 de* 1.0 * Safety_01_0.fm...
  • Page 23 (Use only chains and shackles. No belts, slings or cables). • Do not use any lifting and fastening gear that is dirty, damaged or not of sufficient size. • Do not interrupt the work process with a load attached. BA ET16 de* 1.0 * Safety_01_0.fm...
  • Page 24 Before starting work, operate the attachment to check that it works correctly. • Before putting the attachment into operation, ensure that nobody is in danger. • Lower the attachment to the ground before leaving the operator seat. 2-10 BA ET16 de* 1.0 * Safety_01_0.fm...
  • Page 25 Fasten towing bars or cables only at the defined points. • Tow away only in accordance with this Operator’s Manual to avoid damage to the machine. • Observe the national regulations (for example the light regulations) when towing on public roads/sites. 2-11 BA ET16 de* 1.0 * Safety_01_0.fm...
  • Page 26 • Do not raise a machine that is for example stuck or frozen onto the ground. • Bear in mind the weather conditions (for example the wind force, visibility conditions). 2-12 BA ET16 de* 1.0 * Safety_01_0.fm...
  • Page 27 The machine and the engine must be stopped during maintenance. • Once maintenance is over, correctly install safety equipment again that has been removed. • Wait for the machine to cool down before touching components. 2-13 BA ET16 de* 1.0 * Safety_01_0.fm...
  • Page 28 - Perform maintenance only in well-ventilated rooms or rooms with an exhaust-gas suction system. • Safely lock/support machine components before starting work. • Apply special care when working on the fuel system due to the increased fire hazard. 2-14 BA ET16 de* 1.0 * Safety_01_0.fm...
  • Page 29 Do not use attachments/work equipment as a lift platform for persons. • Remove all dirt, snow and ice from climbing aids (for example handholds, footholds, handrails). • Disconnect the negative terminal of the battery before working on the electrical system. 2-15 BA ET16 de* 1.0 * Safety_01_0.fm...
  • Page 30 If damage or defects are detected, have them immediately checked and repaired by an authorized service center. • Have retrofitting work only performed by an authorized service center. • Replace self-locking fasteners (for example self-locking nuts) by new ones after removing them. 2-16 BA ET16 de* 1.0 * Safety_01_0.fm...
  • Page 31 Have the electrical system checked regularly and malfunctions repaired immediately (for example loose connections, scorched cables). • The operating voltage of machine, the attachment and the trailer must be the same (for example 12 V). 2-17 BA ET16 de* 1.0 * Safety_01_0.fm...
  • Page 32 • Do not remove the radiator cap when the engine is running or hot. • The coolant is hot, under pressure and can cause serious burns. 2-18 BA ET16 de* 1.0 * Safety_01_0.fm...
  • Page 33 • Wipe away fuel spills immediately (for example due to fire hazard, slipping hazard). • Firmly close the fuel tank cap, replace a malfunctioning fuel tank cap. 2-19 BA ET16 de* 1.0 * Safety_01_0.fm...
  • Page 34 - Warn others against approaching and touching the machine - Have the live wire de-energized - Do not leave the machine until the supply lines that have been touched or damaged have been safely de-energized 2-20 BA ET16 de* 1.0 * Safety_01_0.fm...
  • Page 35 • Perform cleaning work only if the engine is stopped and cooled down. • Bear in mind sensitive components and protect them accordingly (for example electronic control units, relays). 2-21 BA ET16 de* 1.0 * Safety_01_0.fm...
  • Page 36 2 Safety Notes: 2-22 BA ET16 de* 1.0 * Safety_01_0.fm...
  • Page 37 Introduction Introduction 3 Introduction Machine overview Fig. 2 Position Designation Position Designation Boom light Travel gear Boom Track Roof lights (option) Stabilizer blade Cabin (option) Attachment (option) Handholds Shovel arm Engine cover BA ET16 de* 1.0 * et16e300.fm...
  • Page 38 Trade name E09-02 ET16 Brief description of machine The Wacker Neuson model ET16 crawler-mounted excavator is a self- propelled work machine. It is a powerful, highly flexible, efficient and environmentally friendly construction machine. They are mainly used for loosening and moving earth, for example for digging and filling up construction pits.
  • Page 39 Protection against heavy falling objects (FOPS) or heavy objects penetrating into the cab from the front (Front Guard), such as trees, pieces of rock, for machines that are used for clearance work, demolition work and forestry work, for example. BA ET16 de* 1.0 * et16e300.fm...
  • Page 40 - Every other use is regarded as not designated for the use of the machine. Wacker Neuson will not be liable for damage resulting from use other than mentioned above. The user/operating company alone will bear the risk.
  • Page 41 A missing, incomplete or poor indication of danger can cause serious injury or death. ► Do not remove warning and information labels. ► Immediately replace damaged warning and information labels. Information Type, quantity, and position of the labels depend on options, country and machine. BA ET16 de* 1.0 * et16e300.fm...
  • Page 42 Maximum payload Zul. Achslast vorne/front GAWR/PNBE AV: Front gross axle weight rating Zul. Achslast hinten/rear GAWR/PNBE AR: Rear gross axle weight rating EWG Nr./CEE no.: EEC check number Baujahr/model year/année fabr.: Year of construction BA ET16 de* 1.0 * et16e300.fm...
  • Page 43 Introduction 3 17-digit serial number (from 2012) For easier machine identification, Wacker Neuson introduced a 17-digit serial number for compact equipment in 2012 (for example for excavators). This serial number includes additional data, for example, the manufacturer code and the production site.
  • Page 44 The type label is located inside the light cover on the left. Fig. 7 Nameplate for FOPS-screen category II The type label is located on the right-hand side of the protective screen. Fig. 8 BA ET16 de* 1.0 * et16e300.fm...
  • Page 45 Introduction 3 Warning labels BA ET16 de* 1.0 * et16e300.fm...
  • Page 46 Modifications to the structure (for example welding, drilling), retrofitting and incorrect repairs affect the protective effect of the canopy and can cause serious injury and even death. Position On the rear left of the cabin Fig. 15 3-10 BA ET16 de* 1.0 * et16e300.fm...
  • Page 47 Introduction 3 Meaning Accumulator is under high pressure. Maintenance or repair work may be performed only by a Wacker Neuson service center. Position Right on the chassis Fig. 16 Meaning Crush Hazard 1. Use the handholds for opening and closing the front window.
  • Page 48 Do not drive in speed range 2. Risk of fatal injuries due to electric shock During machine operation, maintain a safe distance from overhead electric lines. Position On the B pillar on the left Fig. 21 3-12 BA ET16 de* 1.0 * et16e300.fm...
  • Page 49 Introduction 3 Labels 3-13 BA ET16 de* 1.0 * et16e300.fm...
  • Page 50 On outside left and right of the travel gear Fig. 27 Meaning Indication of sound power level produced by the machine. = sound power level Position At the front left of the chassis Fig. 28 3-14 BA ET16 de* 1.0 * et16e300.fm...
  • Page 51 On the fuse box Fig. 30 (symbolic representation) Meaning Coolant Position In the engine compartment on the right Fig. 31 Meaning Battery master switch Position In the engine compartment on the left Fig. 32 3-15 BA ET16 de* 1.0 * et16e300.fm...
  • Page 52 Functions of pedals and control levers for ISO controls. Check the selected control mode before starting the machine. Position On the headliner Fig. 35 Meaning Maintenance intervals Position On the roof window Fig. 36 3-16 BA ET16 de* 1.0 * et16e300.fm...
  • Page 53 Introduction 3 Meaning (option) Hydraulic Easy Lock quickhitch Position On the headliner Fig. 37 3-17 BA ET16 de* 1.0 * et16e300.fm...
  • Page 54 3 Introduction ANSI label (option) 3-18 BA ET16 de* 1.0 * et16e300.fm...
  • Page 55 Fig. 41 Position In the engine compartment above the air filter Fig. 42 Position In the engine compartment above the radiator Fig. 43 Position In the engine compartment above the radiator Fig. 44 3-19 BA ET16 de* 1.0 * et16e300.fm...
  • Page 56 At the front left and right of the chassis Fig. 47 Position On the headliner Fig. 48 Position On the rear left of the cabin Fig. 49 Position On the headliner Fig. 50 3-20 BA ET16 de* 1.0 * et16e300.fm...
  • Page 57 Introduction 3 Position On the left and right side on the lifting arm. Fig. 51 Position On the headliner Fig. 52 Position On the left side of the chassis Fig. 53 3-21 BA ET16 de* 1.0 * et16e300.fm...
  • Page 58 3 Introduction Position On the left side of the chassis Fig. 54 Position On the B pillar on the left Fig. 55 Position On the B pillar on the left Fig. 56 3-22 BA ET16 de* 1.0 * et16e300.fm...
  • Page 59 Introduction 3 Position On the B pillar on the left Fig. 57 Position On the B pillar on the left Fig. 58 3-23 BA ET16 de* 1.0 * et16e300.fm...
  • Page 60 3 Introduction Position On the headliner Fig. 59 Position In the engine compartment above the radiator Fig. 60 Meaning Do not use starting-aid sprays. Position On the engine cover Fig. 61 3-24 BA ET16 de* 1.0 * et16e300.fm...
  • Page 61 Opening or closing the front window can cause injury. ► Use both handles. ► Duck your head. ► Let both locks lock into place. ► Keep body parts and clothes away from the window channel. BA ET16 de* 1.0 * et16i400.fm...
  • Page 62 When entering or leaving the cabin, the door must be locked in the arrester. Information You can climb on and get off the track only if the travel gear is telescopically extended. Fig. 63 BA ET16 de* 1.0 * et16i400.fm...
  • Page 63 Opening the door from the inside: Press lever C on the door lock downward. Fig. 65 Securing an open door Press bracket D firmly against arrester E. Fig. 66 Releasing the door arrester Pull button F. Fig. 67 BA ET16 de* 1.0 * et16i400.fm...
  • Page 64 1. Press levers A on the left and right, and pull the front window downward with handles B on the left and right. 2. Press the front window fully forward and release levers A. Fig. 70 BA ET16 de* 1.0 * et16i400.fm...
  • Page 65 Putting into operation 4 Remove the lower front window Fig. 71 Pull the lower front window C out of the guide D and place it in the guides E behind the operator’s seat. Fig. 72 Fig. 73 BA ET16 de* 1.0 * et16i400.fm...
  • Page 66 WARNING Injury hazard when leaving the cabin in an emergency! An emergency exit can cause serious injury or death. ► The machine has neither footholds nor handholds at the front for a safe exit. BA ET16 de* 1.0 * et16i400.fm...
  • Page 67 Adjust the seat suspension correctly to ensure an optimal level of ride comfort. A label on the seat shows the correct position for a specific weight. Weight Fig. 74 adjustment: 50 – 120 kg (110 – 265 lb). BA ET16 de* 1.0 * et16i400.fm...
  • Page 68 2. Pull lever B upward and lock seat into place in the required position. Fig. 75 Backrest adjustment Sit down on the operator seat. Backrest inclination to the rear: • Turn button toward +. Backrest inclination to the front: • Turn button toward −. Fig. 76 BA ET16 de* 1.0 * et16i400.fm...
  • Page 69 ► Have a damaged seat belt and buckle immediately replaced by an authorized service center. ► Have the seat belt immediately replaced after every accident and the load-bearing capacity of the fastening points and seat fixtures checked by a Wacker Neuson service center. BA ET16 de* 1.0 * et16i400.fm...
  • Page 70 Unfastening the seat belt Press the red push button D on seat belt buckle B until the buckle latch comes out. Fig. 78 Longer/shorter lap belt adjustment Set webbing to the desired length. Fig. 79 4-10 BA ET16 de* 1.0 * et16i400.fm...
  • Page 71 Fig. 80 Unfastening the retracting seat belt Press the red push button D on seat belt buckle B until the buckle latch comes out. ➥ Seat belt C is automatically retracted. Fig. 81 4-11 BA ET16 de* 1.0 * et16i400.fm...
  • Page 72 Use safety-oriented ladders and work platforms for adjustment work on the machine. • Do not use machine parts or attachments as a climbing aid. • Set the boom to travel position before adjusting the mirrors. 4-12 BA ET16 de* 1.0 * et16i400.fm...
  • Page 73 • Ensure visibility of the rear right edge of the machine in the mirror on the right. Information Wacker Neuson recommends adjusting the mirrors with two persons. Fig. 82 Information Do not make any modifications that impair visibility. Otherwise the machine does not meet the requirements for conformity and registration.
  • Page 74 3. Release button A. Fig. 83 Fire extinguisher A fire extinguisher is not available from Wacker Neuson. Contact a Wacker Neuson service center for the installation of a fire extinguisher (DIN-EN 3). A: Position of canopy B: Position of cabin Fig.
  • Page 75 ► Replace the complete protective structure if it is damaged, deformed or cracked. ► Contact a Wacker Neuson service center in case of doubt. ► Retrofit and repair work may only be performed by a Wacker Neuson service center. ► Replace self-locking fasteners.
  • Page 76 ► The machine owner must ensure that only work is performed that does not require any higher protection. ► Accidents cannot be fully avoided despite equipping a machine with protective structures. Fig. 85 (symbolic representation) 4-16 BA ET16 de* 1.0 * et16i400.fm...
  • Page 77 2. Tighten hexagon head screws A (M6/8.8) to 10 Nm (7 ft.lbs) on the left and right. Fig. 86 3. Tighten hexagon socket screws B (M20/8.8) to 410 Nm (302 ft.lbs) on the left and right. Fig. 87 4-17 BA ET16 de* 1.0 * et16i400.fm...
  • Page 78 ► The machine owner must ensure that only work is performed that does not require any higher protection. ► Accidents cannot be fully avoided despite equipping a machine with protective structures. Fig. 88 (symbolic representation) 4-18 BA ET16 de* 1.0 * et16i400.fm...
  • Page 79 1. Stop and park the machine. Stop the engine. See “Preparing lubrication”. 2. Tighten hexagon head screws C (M8/10.9) to 35 Nm (26 ft.lbs) on either fastening point E on the left and right. Fig. 89 4-19 BA ET16 de* 1.0 * et16i400.fm...
  • Page 80 ► Accidents cannot be fully avoided despite equipping a machine with protective structures. Job site Work range height A: 120 cm (47 in), B: 50 cm (20 in) 45° Fig. 90 (symbolic representation) 4-20 BA ET16 de* 1.0 * et16i400.fm...
  • Page 81 Putting into operation 4 Figures 90 and 91 refer to work with a Wacker Neuson hydraulic hammer. Working with another tool can result in a different work area. Fig. 91 (symbolic representation) Assembly 1. Stop and park the machine. Stop the engine. See “Preparing lubrication”.
  • Page 82 4 Putting into operation Power outlet 12 V plug receptacles are located at the right front of the chassis and in the right rear of the cabin. Fig. 94 Fig. 95 4-22 BA ET16 de* 1.0 * et16i400.fm...
  • Page 83 This chapter describes the controls, and contains information on the function and handling of the indicator lights and controls on the machine. The pages stated in the table refer to the description of the controls. 4-23 BA ET16 de* 1.0 * et16i400.fm...
  • Page 84 4 Putting into operation Cabin overview 4-24 BA ET16 de* 1.0 * et16i400.fm...
  • Page 85 Control lever base 5-16 10 Stabilizer-blade lever 4-26 11 Display element 4-34 12 Starter 4-7, 13 Operator's seat/safety belt 14 Throttle 15 Changeover for stabilizer blade/travel gear extension/retraction 5-16, 5-19 4-26 16 Switch panel 4-25 BA ET16 de* 1.0 * et16i400.fm...
  • Page 86 4 Putting into operation Display element and switches Switch panel on control lever base on the left Fig. 96 4-26 BA ET16 de* 1.0 * et16i400.fm...
  • Page 87 27 Hour meter/maintenance meter changeover 28 Not assigned 29 Not assigned 30 Working lights 5-12 31 Ventilation 5-30 32 Hydraulic quickhitch (option) 4-29 33 Maintenance meter 4-29 34 Operating hours 35 Hours 5-12 36 Wiper/wash system 4-27 BA ET16 de* 1.0 * et16i400.fm...
  • Page 88 The indicator light (yellow) illuminates if the starting key is in position 2. The control lamp goes out after four seconds and the engine can be started. Contact a Wacker Neuson service center if the indicator light does not go out. Safe load indicator light...
  • Page 89 Counts the remaining engine operating hours down to the next maintenance work due. If less than 10 hours are displayed, the wrench symbol flashes. Switch-over between the operating hour meter and the mainte- nance counter 4-29 BA ET16 de* 1.0 * et16i400.fm...
  • Page 90 Do not get on a moving machine, or jump off it. Do not operate the machine if the standard protective equipment (for example the cabin) has been removed. No clothes or parts of the body may protrude outside the machine during operation. 4-30 BA ET16 de* 1.0 * et16i400.fm...
  • Page 91 The checklists below assist you in checking and monitoring the machine before, during, and after operation. Wacker Neuson does not claim those lists to be exhaustive. If the answer to one of the questions is No, first rectify the cause of the fault (or have it rectified) before starting work.
  • Page 92 Attachment lowered to the ground? 5-42 Stabilizer blade lowered to the ground? 5-16 Control lever base raised? 4-35 Cabin locked? When parking on slopes: Machine secured with wheel chocks in addition to prevent it from rolling away? 4-32 BA ET16 de* 1.0 * et16i400.fm...
  • Page 93 Avoid abrupt acceleration, braking and changing travel direction. • Do not run the engine at high speed for extended periods. • Observe the maintenance plans – see chapter “7.2 Wartungsüber- sicht” on page 7-4. 4-33 BA ET16 de* 1.0 * et16i400.fm...
  • Page 94 Park position Not assigned Stop position Insert or remove the starting key Machine travel posi- All electric functions are enabled tion Preheats the engine Preheater active Starts the engine Starter is actuated Fig. 97 4-34 BA ET16 de* 1.0 * et16i400.fm...
  • Page 95 ➥ Work may be performed with the machine. 8. The selected elements move: ➥ Stop operation immediately. Contact a Wacker Neuson service center and have the malfunction rectified. NOTICE Possible damage if the engine is started again immediately after stopping ►...
  • Page 96 2. Turn the starting key to position 1. 3. All control lamps light up for a few seconds. ➥ If a control lamp does not function, contact a Wacker Neuson service center. 4. Turn and hold the ignition switch key in position 2 until the control lamp for preheating (C) goes out.
  • Page 97 ► The vehicles must not touch each other during the starting aid. ► If the engine still does not start despite a starting aid, contact a Wacker Neuson service center. 4-37 BA ET16 de* 1.0 * et16i400.fm...
  • Page 98 Possible damage to battery jumper cables when placing them near rotating parts. ► Do not place the battery jumper cables near rotating parts. Information Use only authorized battery jumper cables which conform to national and regional safety requirements. 4-38 BA ET16 de* 1.0 * et16i400.fm...
  • Page 99 9. Switch on the boom light of machine X in order to avoid voltage peaks and to protect the electronic system. 10.Disconnect the battery jumper cables in the following sequence: D – C – B – A. 4-39 BA ET16 de* 1.0 * et16i400.fm...
  • Page 100 ► Operate the engine at idling. This avoids engine damage and increases the service life. 1. Let the engine run at idling speed for five minutes without any load. 2. Turn the starting key to “0” and remove it. Fig. 102 4-40 BA ET16 de* 1.0 * et16i400.fm...
  • Page 101 If the vehicle is to be protected against unintentional taking into service. • If required by national and regional provisions. The battery master switch is located in the engine compartment. Power supply Key position Established Interrupted 2 (key removed) Fig. 103 4-41 BA ET16 de* 1.0 * et16i400.fm...
  • Page 102 4 Putting into operation Notes: 4-42 BA ET16 de* 1.0 * et16i400.fm...
  • Page 103 Steering to the right Rotation to the left Rotation to the right Accelerator actuation Manual throttle The engine speed can be variably set with the throttle lever A. Engine speed Position Idling speed Maximum Fig. 104 BA ET16 de* 1.0 * et16b500.fm...
  • Page 104 1: Speed 1 2: Speed 2 (control lamp B appears in the display element) Information In speed 2, reduced tractive power jerky movements may occur when cornering due to the lower traction force. Fig. 105 BA ET16 de* 1.0 * et16b500.fm...
  • Page 105 Information Reduce the speed with the drive levers or accelerator pedals, and not with the throttle. Mechanical brake The stabilizer blade is used as a parking brake. Press the stabilizer blade against the ground. BA ET16 de* 1.0 * et16b500.fm...
  • Page 106 Operate the drive levers or accelerator pedals. ➥ The machine starts moving. Stopping Release the drive levers or accelerator pedals. ➥ The machine stops. Information The control lever base must be folded down in order to start machine travel. BA ET16 de* 1.0 * et16b500.fm...
  • Page 107 Perform slow and smooth travel movements. • Avoid sudden travel movements. • Reduce the engine speed. The machine can slip even on gentle slopes if it travels across grass, leaves, humid metal surfaces, frozen ground or ice. BA ET16 de* 1.0 * et16b500.fm...
  • Page 108 When changing position, do not exceed a maximum gradient angle of 15° and a maximum lateral angle of inclination of 10°. < 10° Fig. 107 Change position on level ground and then perform straight-ahead machine travel onto the slope. Fig. 108 BA ET16 de* 1.0 * et16b500.fm...
  • Page 109 Do not perform machine travel on slopes with a lateral angle of incli- nation over 10°. Fig. 109 On lateral inclinations over 10°, pile up material to create a horizontal, firm and level standing surface for the machine. > 10° Fig. 110 BA ET16 de* 1.0 * et16b500.fm...
  • Page 110 • Place stabilizer blade on the downhill side. • Press the stabilizer blade against the ground. • Secure the machine with wheel chocks (see Fig. 112). Fig. 112 Differential lock Not available. BA ET16 de* 1.0 * et16b500.fm...
  • Page 111 Fig. 114 still is not sufficient, use external lights. If this is yet not enough to illuminate the job site sufficiently, stop machine operation and only start it again when sufficient illumination can be ensured. BA ET16 de* 1.0 * et16b500.fm...
  • Page 112 Observe the national and regional regulations. Information With the attached FOPS screen category II, no rotating beacon can be Fig. 115 (symbolic representation) attached. Horn Press touch control A on the right-hand control lever to actuate the horn. 5-10 BA ET16 de* 1.0 * et16b500.fm...
  • Page 113 ► Despite the traveling signal the danger zone must also be monitored visually. ► If the travel signal does not sound, stop machine operation immediately and contact a Wacker Neuson service center. Follow the relevant national and regional regulations. 5-11...
  • Page 114 Fig. 118 The temperature regulator is located on the left next to the operator's seat. Temperature Operation Higher Turn the rotary control B counterclockwise Lower Turn the rotary control B clockwise Fig. 119 5-12 BA ET16 de* 1.0 * et16b500.fm...
  • Page 115 Rotating the upper carriage to the right Extend stick Rectract the stick Lower the boom Raise the boom Tilt in the bucket Tilt out the bucket The control levers shown are symbolic representations. 5-13 BA ET16 de* 1.0 * et16b510.fm...
  • Page 116 Rotating the upper Position carriage To the left Push the control lever on the left to the left To the right Push the control lever on the left to the right Fig. 120 Fig. 121 5-14 BA ET16 de* 1.0 * et16b510.fm...
  • Page 117 ► Do not operate the machine with a defective wing nut. Contact a Wacker Neuson service center. The reversing valve is located on the left in the floor plate C. Position Controls ISO controls SAE controls Fig. 122 Fig. 123: 5-15 BA ET16 de* 1.0 * et16b510.fm...
  • Page 118 ► Check the stabilizer-blade position before performing machine travel. Information In order to achieve the best possible stability, lower the stabilizer blade. The stabilizer blade is also used as a parking brake. Press the stabilizer blade against the ground. 5-16 BA ET16 de* 1.0 * et16b510.fm...
  • Page 119 Push lever B forwards Fig. 126 Information In order to ensure maximum stability during work: ► Only perform work with an extended telescopic travel gear. ► Lower the stabilizer blade and turn out the extensions. 5-17 BA ET16 de* 1.0 * et16b510.fm...
  • Page 120 2. Raise the dozer blade a little. 3. Pull out the bolts A left and right. 4. Fold out the dozer blade preparation B left and right. 5. Insert the bolts A left and right. Fig. 129 5-18 BA ET16 de* 1.0 * et16b510.fm...
  • Page 121 ► Do not allow anyone to stay in the danger zone. ► Retract or extend the telescopic travel gear completely. NOTICE Damage to machine when travelling through passages. ► The dozer blade and telescopic travel gear must have the same width. 5-19 BA ET16 de* 1.0 * et16b510.fm...
  • Page 122 Fig. 131 5. Raise the control lever base. 6. Set lever A in position 2. Fig. 132 7. Lower the control lever base. Fig. 133 5-20 BA ET16 de* 1.0 * et16b510.fm...
  • Page 123 10.Set lever A in position 1. Fig. 135 Information In order to ensure maximum stability during work: ► Only perform work with an extended telescopic travel gear. ► Lower the stabilizer blade and turn out the extensions. 5-21 BA ET16 de* 1.0 * et16b510.fm...
  • Page 124 ► Do not use the impact force of the attachment to perform demolition work. Broken or falling pieces can cause serious injury. ► Use a hammer only at machine standstill. Information In combination with Powertilt, only use the smallest possible released hydraulic breaker. 5-22 BA ET16 de* 1.0 * et16b510.fm...
  • Page 125 Work range height A: 120 cm (47 in), B: 50 cm (20 in) 45° Fig. 136 (symbolic representation) Figures 136 and 137 refer to work with a Wacker Neuson hydraulic hammer. Working with another tool can result in a different work area.
  • Page 126 Actuate pedal A to the right Fig. 139 Swiveling the boom Boom Position Swivel to the left Actuate pedal B to the left Swivel to the right Actuate pedal B to the right Fig. 140 5-24 BA ET16 de* 1.0 * et16b510.fm...
  • Page 127 ► Do not allow anyone to stay in the danger zone. ► Lower the attachment to level and firm ground ensuring stability. Support MS01 ET16: Support for MS01 G: Openings for quick coupler system bolts Fig. 141 5-25 BA ET16 de* 1.0 * et16b510.fm...
  • Page 128 G of the quick coupler system A. ➥ The quick coupler system is locked. 7. Remove the socket wrench and perform a visual inspection. 8. Start the engine. Fig. 144 5-26 BA ET16 de* 1.0 * et16b510.fm...
  • Page 129 ➥ The attachment may not detach from the quick coupler system in the process. Fig. 145 Fig. 146 Fig. 147 5-27 BA ET16 de* 1.0 * et16b510.fm...
  • Page 130 5. Start the engine. 6. Lower the attachment to level and firm ground ensuring stability. Fig. 149 7. Retract the bucket cylinder and quick coupler system A from the attachment bolt B. Fig. 150 5-28 BA ET16 de* 1.0 * et16b510.fm...
  • Page 131 Wacker Neuson is not liable for injuries or damage if at least one of the following items is not complied with: •...
  • Page 132 If an attachment is not locked correctly, it can tip over and cause serious injury or death. ► Do not allow anyone to stay in the danger zone. ► Lower the attachment to level and firm ground ensuring stability. 5-30 BA ET16 de* 1.0 * et16b510.fm...
  • Page 133 ➥ The quickhitch is enabled and the buzzer sounds. Fig. 152 6. Press and hold the foot-operated touch button E and at the same time pull back the J dozer blade lever. ➥ The quickhitch opens. Fig. 153 5-31 BA ET16 de* 1.0 * et16b510.fm...
  • Page 134 ➥ Check pin F must be fully retracted. Fig. 156 8. Press switch D to position 2. ➥ The quickhitch is disabled and the buzzer does not sound any longer. Fig. 157: Easy Lock switch 5-32 BA ET16 de* 1.0 * et16b510.fm...
  • Page 135 ➥ The attachment may not detach from the quick coupler system in the process. Fig. 158 Fig. 159 Fig. 160 5-33 BA ET16 de* 1.0 * et16b510.fm...
  • Page 136 Press in the bolt A and turn until it is held in its position by the spring (3). ➥ The HSWS is also manually locked. Information Comply with national provisions. Information The bolt positions may deviate in their final position from the figures. Fig. 162 (symbolic representation) 5-34 BA ET16 de* 1.0 * et16b510.fm...
  • Page 137 Pull out the bolt A (1). ➥ The HSWS is manually unlocked. The attachment is still hydraulically locked. Information Comply with national provisions. Information The bolt positions may deviate in their final position from the figures. Fig. 164 5-35 BA ET16 de* 1.0 * et16b510.fm...
  • Page 138 J dozer blade lever. ➥ The quickhitch opens. Fig. 166 ➥ Check pin F must be fully extended. Fig. 167 4. Retract the bucket cylinder. ➥ The attachment is lowered to the ground. Fig. 168 5-36 BA ET16 de* 1.0 * et16b510.fm...
  • Page 139 Fig. 169 ➥ Check pin F must be fully retracted. Fig. 170: 6. Press switch D to position 2. ➥ The quickhitch is disabled and the buzzer does not sound any longer. Fig. 171: 5-37 BA ET16 de* 1.0 * et16b510.fm...
  • Page 140 Hydraulic connections Connection Stick (left/right) AUX I Large return line Information Follow the instructions in the Operator’s Manual of the attachment manufacturer for connecting the hydraulics to the attachment. Left Right Fig. 172 5-38 BA ET16 de* 1.0 * et16b510.fm...
  • Page 141 If a hose bursts, move the control lever or stabilizer blade lever to neutral. Load-retaining function Position Stabilizer blade Hose burst valve 5-39 BA ET16 de* 1.0 * et16b510.fm...
  • Page 142 5. Raise the control lever base. 6. Remove the starting key and lock the cabin. 7. Secure the machine and the attachment. 8. Contact a Wacker Neuson service center and have the malfunction rectified. Environment Use a suitable container to collect fluids and lubricants as they flow out and dispose of them in an environmentally friendly manner.
  • Page 143 ► Ensure correct locking with a short and rapid succession of stick and bucket movements as close as possible to the ground. ► Operate the machine only with a safely locked attachment 5-41 BA ET16 de* 1.0 * et16b510.fm...
  • Page 144 The hydraulic system of the machine is still pressurized even when the engine is not running. Due to the residual pressure, the hydraulic quick couplers can be removed but not installed back on again. ► Release the pressure. 5-42 BA ET16 de* 1.0 * et16b510.fm...
  • Page 145 Place the bucket only with minimum pressure on the ground as you remove the pins. The higher the pressure on the ground, the higher the resistance and the more difficult it is to remove the pins. 5-43 BA ET16 de* 1.0 * et16b510.fm...
  • Page 146 7. Insert pin F. 8. Actuate the stick cylinder until bores H and I are flush. 9. Stop the engine. Raise the control lever base. Fig. 174 10.Insert pin J. 11.Install linch pins K. 5-44 BA ET16 de* 1.0 * et16b510.fm...
  • Page 147 Danger zone with a grab (for example for picking up a pipe) Danger zone with a grab and a safety distance of 1.5 m (59 in) Safety distance of 1.5 m (59 in) Fig. 175 (symbolic representation) 5-45 BA ET16 de* 1.0 * et16b510.fm...
  • Page 148 Do not ram the attachment into ground or lower the boom during machine travel. Fig. 177 Retracting the attachment When retracting the attachment, ensure that it does not touch the stabilizer blade. Fig. 178 5-46 BA ET16 de* 1.0 * et16b510.fm...
  • Page 149 Apply the full weight of the machine over the entire width of the stabilizer blade when using it for stabilization. Protecting the stabilizer legs/blade against shocks The dozer blade or dozer blade cylinder can be damaged if the dozer blade hits against obstacles. Fig. 182 5-47 BA ET16 de* 1.0 * et16b510.fm...
  • Page 150 Do not immerse the live ring and upper carriage in the water. Operation near the sea Clean the machine regularly when using it in a saline environment. See chapter Cleaning and maintenance. Fig. 185 5-48 BA ET16 de* 1.0 * et16b510.fm...
  • Page 151 When digging wide trenches, dig the side sections first and then the middle section. Fig. 187 For excavating laterally in tight spaces, turn the upper carriage and swivel the boom. Fig. 188 5-49 BA ET16 de* 1.0 * et16b510.fm...
  • Page 152 ➥ The machine must not be raised by lowering the stabilizer blade. ➥ Do not dig in the machine or let it sink in. Fig. 190 Digging position Place stabilizer blade A on the side you want to dig. Fig. 191 5-50 BA ET16 de* 1.0 * et16b510.fm...
  • Page 153 ► The piston rod must not touch the stabilizer blade. Fig. 192 Hints for digging When planning and performing digging work, Wacker Neuson recommends that you observe the following points: • Exits from pits must be outside the digging line and as level as possible.
  • Page 154 1. Turn the starting key to position 1. 2. Lower the control lever base. 3. Lower the boom completely. 4. Return the control lever to neutral. Information Lower the boom immediately after stopping the engine. 5-52 BA ET16 de* 1.0 * et16b510.fm...
  • Page 155 2. Code the starting keys. Information Store the master key in a safe place. It can only be used for coding new starting keys. A new immobilizer must be installed if the master key is lost. 5-53 BA ET16 de* 1.0 * et16b510.fm...
  • Page 156 5 Operation Shovel bucket operation Wacker Neuson backhoe buckets can also be used for shovel bucket operation. NOTICE The stick can be damaged if it is hit by the bucket base. ► Do not tilt out the bucket completely if it is used as a shovel bucket.
  • Page 157 10.Remove the battery and store it in a safe place. Charge the battery and perform battery maintenance at regular intervals. 11.Set the fuel cock to OFF. 12.Close the air-intake openings of the air filter system and exhaust pipe. 5-55 BA ET16 de* 1.0 * et16b510.fm...
  • Page 158 Putting back into operation Information If the machine was out of operation over a longer period of time without performing the specified steps, contact a Wacker Neuson service center before putting back into operation. 1. Remove anticorrosion agents from bare metal parts.
  • Page 159 All fluids, lubricants, material, etc., used on the machine are subject to specific regulations. Dispose of different materials and consumables separately and in an environmentally friendly manner. Disposal may only be performed by a Wacker Neuson service center. Observe the corresponding national guidelines regarding disposal. Environment...
  • Page 160 5 Operation Notes: 5-58 BA ET16 de* 1.0 * et16b510.fm...
  • Page 161 In addition, the tractor vehicle must be equipped with a safe braking system and sufficient tractive power. Information The manufacturer’s warranty shall not apply to accidents or damage caused by loading or transporting. BA ET16 de* 1.0 * et16t600.fm...
  • Page 162 4. Secure shackle B with the shackle pin and a lock pin. 5. Install towing equipment of appropriate size on the shackle. 6. Start machine travel and tow away slowly. 7. Tow away the machine only until it can travel on its own. Fig. 196 BA ET16 de* 1.0 * et16t600.fm...
  • Page 163 ► Observe the loading weight. Add the weight of subsequently installed accessories to the weight of the vehicle. Tie-down points Position Quantity Stabilizer blade Dozer blade with telescopic travel gear option Travel gear Fig. 197 Fig. 198 BA ET16 de* 1.0 * et16t600.fm...
  • Page 164 13.Leave the vehicle and close and lock all covers. Fig. 200 14.Fasten the machine on the loading area firmly with tie-downs D and E with slings F of appropriate size. Observe legal rules and regulations. BA ET16 de* 1.0 * et16t600.fm...
  • Page 165 ► Bear in mind the transport weight on the machine’s type label. ► Observe the loading weight. Add the weight of subsequently installed accessories to the weight of the vehicle. ► The machine may only be raised with suitable lifting gear. BA ET16 de* 1.0 * et16t600.fm...
  • Page 166 Dozer blade (with telescopic travel gear option) Boom Cabin lifting lugs (option) Fig. 201 Fig. 202 Information Extended cabin lifting lugs are available for loading the crane with attached FOPS screen category I. Fig. 203 BA ET16 de* 1.0 * et16t600.fm...
  • Page 167 Mandatory lengths L of the lifting gear: Length Dimension 2200 mm (87 in) 3,400 mm (10’-10”) 1200 mm (47 in) Fig. 206 BA ET16 de* 1.0 * et16t600.fm...
  • Page 168 Align the upper carriage and the travel gear correctly. • Raise bolt A and bring into position 2. Unlocking the upper carriage • Align the upper carriage with the travel gear. • Raise bolt A and bring into position 1. Fig. 208 BA ET16 de* 1.0 * et16t600.fm...
  • Page 169 Repair or replacement of safety-relevant parts may be performed only by a Wacker Neuson service center. Use only original spare parts for repairs. Wacker Neuson shall not be liable for damage to the machine or personal injury caused by failure to observe the specific information and descriptions.
  • Page 170 7 Maintenance Maintenance label Some maintenance work may only be performed by a Wacker Neuson service center (see maintenance schedule). Fig. 209 BA ET16 de* 1.0 * et16w700.fm...
  • Page 171 Replace the hydraulic oil Hydraulic system Replace the hydraulic oil filter insert Hydraulic system Replace the breather filter of the hydraulic oil reservoir Cabin Indicator lights are being checked Cabin Resetting the maintenance meter BA ET16 de* 1.0 * et16w700.fm...
  • Page 172 Check the insulating mats in the engine compartment for damage Check the canopy/cabin and protective structures for damage (for example, the FOPS struc- ture) Check the tracks for damage Check the travel gear for damage (for example the track rollers, insert rolling bearings) BA ET16 de* 1.0 * et16w700.fm...
  • Page 173 Information Check the antifreeze at temperatures below 4 °C (39 °F). BA ET16 de* 1.0 * et16w700.fm...
  • Page 174 7 Maintenance Only once after the first 50 operating hours (Wacker Neuson service center) Changing engine oil Replacing the engine oil filter Replace the hydraulic oil filter Replace the drive system gear oil Check V-belt condition and tension Check the threaded fittings for tightness Check labels and Operator’s Manual for completeness and condition...
  • Page 175 Other maintenance intervals (Wacker Neuson service center): • Every 250 hours of operation or semi-annually • Every 500 operating hours or annually For additional details contact a Wacker Neuson service center. BA ET16 de* 1.0 * et16w700.fm...
  • Page 176 11.Attach a warning label to the control elements (for example “Machine Fig. 210 being serviced, do not start”). Wait at least 10 minutes after stopping the engine. Information Keep all lubrication points clean and remove any escaping grease. BA ET16 de* 1.0 * et16w700.fm...
  • Page 177 Maintenance 7 Lubrication plan Fig. 211 BA ET16 de* 1.0 * et16w700.fm...
  • Page 178 3. Spray the guide lever A and springs B with semi-fluid grease. 4. Raise and lower the control lever base several times. Information Keep the lubrication points clean and remove any escaping grease. Fig. 212 7-10 BA ET16 de* 1.0 * et16w700.fm...
  • Page 179 8. Rotate the upper carriage several times by 360°. Information Keep the lubrication points clean and remove any escaping grease. Fig. 214 Teeth of live ring The live ring gear is maintenance-free. 7-11 BA ET16 de* 1.0 * et16w700.fm...
  • Page 180 ISO-L-X-BCEB 2 according to DIN ISO 6743-9, lithium-saponified grease 10. Standard acid-proof grease NGLI category 2. Hydraulic oil types Viscosity class Ambient temperature min. °C min. °F max. °C max. °F ISO VG32 ISO VG46 ISO VG68 7-12 BA ET16 de* 1.0 * et16w700.fm...
  • Page 181 • Always have the condensation water in the hydraulic oil reservoir drained by a Wacker Neuson service center before the cold season. The water content may not exceed 0.1 % by weight. •...
  • Page 182 ► Stop the engine and let hot surfaces cool down. ► Wear protective equipment. CAUTION Injury hazard due to open maintenance access! Can cause injury. Take care to avoid injuries when the maintenance access door is open. 7-14 BA ET16 de* 1.0 * et16w700.fm...
  • Page 183 Fig. 216 Closing the engine cover 1. Lift the latch C and lock to the bracket D. 2. Close the engine cover. 3. Turn the starting key in lock A clockwise. Fig. 217 7-15 BA ET16 de* 1.0 * et16w700.fm...
  • Page 184 Open 1. Stop and park the machine. Stop the engine. See “Preparing lubrication”. 2. Open the engine cover. 3. Loosen screws A and remove cover. Close Lock in the reverse order. Fig. 219 7-16 BA ET16 de* 1.0 * et16w700.fm...
  • Page 185 “ Crane-lifting” on page 6-5. WARNING Danger of crushing due to pre-tensioned canopy! The pre-tensioned canopy can cause serious injuries. ► Pay attention to the movements of the pre-tensioned canopy as you remove the screws. 7-17 BA ET16 de* 1.0 * et16w700.fm...
  • Page 186 3. Hook up the lifting gear to the cabin lifting lugs B – see chapter “ Crane-lifting” on page 6-5. Fig. 221 4. Loosen the rear cabin screws C. Fig. 222 5. Loosen screws D and remove the strip E. Fig. 223 7-18 BA ET16 de* 1.0 * et16w700.fm...
  • Page 187 Fig. 224 Fig. 225 7. Remove the screws G in the footwell. Fig. 226 8. Raise the cab. 9. Put the cabin down on level ground and secure it against tipping over. Fig. 227 7-19 BA ET16 de* 1.0 * et16w700.fm...
  • Page 188 7 Maintenance Assembly Perform the disassembly procedure in the reverse chronological order. Tighten screws with the following torques: Torque Screws Nm (ft.lbs) C (M12/10.9) F (M12/10.9) 110 (81) G (M12/10.9) 7-20 BA ET16 de* 1.0 * et16w700.fm...
  • Page 189 ► If water contacts electrical components, dry them with compressed air and apply contact spray to them. Environment In order to avoid damage to the environment, clean the machine only in wash bays and places authorized by the authorities. 7-21 BA ET16 de* 1.0 * et16w700.fm...
  • Page 190 Inside the cabin Recommended aids: • Vacuum cleaner • Moist cloths • Brush • Water with mild soap solution On the outside of the machine Recommended aids: • High-pressure cleaner • Steam jet 7-22 BA ET16 de* 1.0 * et16w700.fm...
  • Page 191 2. See “Preparing lubrication”. 3. Check the machine for salt deposits or corrosion. Have corrosion removed by a Wacker Neuson service center. 4. Clean the machine with a high-pressure cleaner. Clean the machine ensuring that there are no salt deposits in places that are difficult to access.
  • Page 192 Diesel fuel specification NOTICE Engine damage due to incorrect or dirty diesel fuel. ► Only use clean diesel fuel according to the fluids and lubricants list. ► Do not use any diesel fuel with additives. 7-24 BA ET16 de* 1.0 * et16w700.fm...
  • Page 193 Do not refuel with cans in order to avoid dirt in the fuel. Environment Use a suitable container to collect fluids and lubricants as they flow out and dispose of them in an environmentally friendly manner. 7-25 BA ET16 de* 1.0 * et16w700.fm...
  • Page 194 Immerse the suction pipe opening down to a max. 15 cm (6 in) above the bottom of the barrel. • Only fill the tank using refueling aids (funnels or filler pipes) with an integral microfilter. • Keep all refueling containers clean. 7-26 BA ET16 de* 1.0 * et16w700.fm...
  • Page 195 ➥ The indicator ring is at the base of the water separator. 8. Rotate the ball valve D in position 1. Fig. 230 ➥ Fuel supply is open. 9. Close and lock the engine cover. 7-27 BA ET16 de* 1.0 * et16w700.fm...
  • Page 196 3. Remove the starting key and carry it with you. 4. Bleed the fuel system again as described above. 5. Check for leaks after starting the engine. 6. Have a Wacker Neuson service center perform a check if necessary. 7-28 BA ET16 de* 1.0 * et16w700.fm...
  • Page 197 NOTICE Damage due to wrong engine oil. ► Use engine oil according to Fluids and lubricants list. ► Have the oil changed only by a Wacker Neuson service center. NOTICE Damage due to adding engine oil too quickly. ► Add the engine oil slowly so it can go down without entering the intake system.
  • Page 198 9. Close filler cap B. 10.Slide in oil dipstick A completely. Fig. 232 Environment Use a suitable container to collect fluids and lubricants as they flow out and dispose of them in an environmentally friendly manner. 7-30 BA ET16 de* 1.0 * et16w700.fm...
  • Page 199 Possible engine damage due to wrong coolant. ► Observe the engine/vehicle fluid table or coolant compound table. NOTICE Possible engine damage due to low coolant level. ► Check the coolant level once a day. 7-31 BA ET16 de* 1.0 * et16w700.fm...
  • Page 200 10.Check the coolant level again. ➥ The coolant level must be between the LOW and FULL marks. 11.If necessary, add coolant and repeat the procedure until the coolant level remains constant. 12.Close and lock the engine cover. 7-32 BA ET16 de* 1.0 * et16w700.fm...
  • Page 201 1. Stop and park the machine. Stop the engine. See “Preparing lubrication”. 2. Remove the right side cover A. 3. Remove dust and other foreign bodies from the fins with compressed air. 4. Attach the right side cover A. Fig. 234 7-33 BA ET16 de* 1.0 * et16w700.fm...
  • Page 202 After changing the air cleaner elements, press the knob D in order to reset the yellow mark B. Fig. 235 Replacing the air filter Have maintenance performed only by a Wacker Neuson service center. 7-34 BA ET16 de* 1.0 * et16w710.fm...
  • Page 203 1. Stop and park the machine. Stop the engine. See “Preparing lubrication”. 2. Remove the starting key and carry it with you. 3. Check and if necessary clean ventilation grill A. Fig. 236 7-35 BA ET16 de* 1.0 * et16w710.fm...
  • Page 204 - Damaged V-belt Fig. 237 - V-belt is touching the keyway base - Damaged pulleys - V-belt tension too low Retension the V-belt The V-belt may only be re-tensioned by an authorized service center. 7-36 BA ET16 de* 1.0 * et16w710.fm...
  • Page 205 ► Malfunctioning or leaking threaded fittings, hose connections and pressure lines must be immediately repaired by a Wacker Neuson service center. Search for hydraulic leaks with a piece of cardboard. ► Always consult a doctor immediately, even if the wound seems insignificant.
  • Page 206 ► If the hydraulic oil in the sight glass is cloudy, this indicates that water or air has penetrated the hydraulic system. Contact a Wacker Neuson service center. ► Contact a Wacker Neuson service center if the filter of the hydraulic system is dirty. Checking the hydraulic oil level 1.
  • Page 207 7. Screw in the air cleaner B tightly. 8. Close and lock the engine cover. Fig. 241 Environment Use a suitable container to collect fluids and lubricants as they flow out and dispose of them in an environmentally friendly manner. 7-39 BA ET16 de* 1.0 * et16w710.fm...
  • Page 208 ► Have hydraulic hoses replaced every 6 years from the date of manufacture, even if they do not seem to be damaged. In this respect, Wacker Neuson recommends that you observe all the relevant safety regulations for hydraulic lines, as well as the safety regulations regarding accident prevention and occupational medicine in your country.
  • Page 209 • Light bulbs and fuses may be replaced by the operator. Alternator • Contact a Wacker Neuson service center if the alternator charge indicator light is malfunctioning. WARNING Injury hazard due to malfunctioning batteries! Batteries give off explosive gases that can cause deflagrations if ignited.
  • Page 210 7.15 Washer system Only use glass cleaner (with antifreeze if necessary) for refilling. 7.16 Axles/travelling drive Have maintenance performed only by a Wacker Neuson service center. 7.17 Braking system Have maintenance performed only by a Wacker Neuson service center. 7-42...
  • Page 211 8. Adjust the correct track tension if the play between the track roller and the track is not 20 – 25 mm (0.8 – 1 in). 20 – 25 mm (0.8 - 1 in) Fig. 244 7-43 BA ET16 de* 1.0 * et16w710.fm...
  • Page 212 ► Open the lubricating valve only very carefully and do not unscrew it more than one revolution. ► Wear protective equipment. ► Contact a Wacker Neuson service center if you are unable to reduce the track tension. NOTICE Possible damage to cylinders and tracks due to overtightening.
  • Page 213 9. Check the track tension again. ➥ If it is not correct: 10.Repeat steps 2 – 9. Contact a Wacker Neuson service center if track tension still is too low after pumping in more grease. Reducing tension 1. Place a suitable container underneath to collect the grease.
  • Page 214 Please observe the lubrication and maintenance instructions in the Operator’s Manuals of the attachments. 7.20 Maintenance of options Have a Wacker Neuson service center check all eyes regularly: • Machine lifting eyes •...
  • Page 215 Malfunctions Malfunctions 8 Malfunctions Information Contact a Wacker Neuson service center in case of malfunctions or signs that are not listed in the following tables or that cannot be rectified with specified measures. Diesel engine malfunctions Malfunction/sign Possible cause Remedy...
  • Page 216 Wacker Neuson service center Lower the control lever Control lever base raised 4-35 base Controls have no function Malfunctioning fuse Check the fuse Upper carriage cannot be swivelled Upper carriage locked Remove the pin BA ET16 de* 1.0 * et16b800.fm...
  • Page 217 (position 1). service center Malfunctions in the air conditioning system No malfunctions specified. Disorders of attachments No malfunctions specified. BA ET16 de* 1.0 * et16b800.fm...
  • Page 218 8 Malfunctions Notes: BA ET16 de* 1.0 * et16b800.fm...
  • Page 219 2,375 +/-25 rpm without load (2,375 +/-25 rpm) 1,300 +/-50 rpm Idling speed (1,300 +/-50 rpm) Starting aid Glow plug (preheating time 4 seconds) Exhaust values EPA – Tier IV final (up to 2012) according to BA ET16 de* 1.0 * et16t900.fm...
  • Page 220 EPA – Tier IV final (from 2012) according to Information The machine has about 17 % less output at altitudes over 800 m (2625 ft) above see level. However, this does not affect excavator operation (Yanmar 3TNV80F-SSNS2). BA ET16 de* 1.0 * et16t900.fm...
  • Page 221 35 liters (9.2 gal) Swivel range of upper carriage 360° Rotation speed of upper carriage 9 rpm Maximum speed ET16 Speed range 1 2.4 kph (1.5 mph) Speed range 2 4.1 km/h (2.6 mph) BA ET16 de* 1.0 * et16t900.fm...
  • Page 222 ► Do not repair or bypass fuses. ► If a replaced fuse is blown again directly, do not put the machine into operation and contact a Wacker Neuson service center. NOTICE Explosion hazard in case of incorrect handling of fuses.
  • Page 223 Remove the screw A and remove the battery cover. Fuses/relays ET16 Main fuse 40 A; air-pressure sensor/output adaptation (Yanmar 3TNV80F-SSNS2) Preheating time lag relay Start switching relay Time lag relay 1s cut-off solenoid Cut-off solenoid switching relay Fig. 247 Fig. 248 BA ET16 de* 1.0 * et16t900.fm...
  • Page 224 Valves, horn, driving signal, speed 2 Heating Wiper, interior light Rotating beacon, radio, immobilizer Sockets Fig. 250 Bulbs ET16 Working lights Halogen lamp 12 V 55 W H3 Interior light Double-ended tubular lamp 12 V–5 W BA ET16 de* 1.0 * et16t900.fm...
  • Page 225 710 (524) M24X2.0 740 (546) 1070 (789) 1250 (922) 630 (465) 900 (664) M27X2.0 1100 (811) 1550 (1,143) 1800 (1,328) 920 (679) 1300 (959) M30X2.0 1500 (1,106) 2150 (1,586) 2500 (1,844) 1300 (959) 1850 (1,364) BA ET16 de* 1.0 * et16t900.fm...
  • Page 226 According to ISO 6395 (EC Directives 2000/14/EC and 2005/88/EC) According to EN ISO 4871 (EC Directives 2000/14/EC and 2005/88/EC) According to ISO 6394 (EC Directives 84/532/EEC, 89/514/EEC, 95/27/EEC) Information Measurements performed on asphalted surface. BA ET16 de* 1.0 * et16t900.fm...
  • Page 227 Some of them are listed below: • Operator: training, behavior, working method, and strain. • Job site: organization, preparation, surroundings, weather conditions, and material. • Machine: version, seat quality, quality of suspension system, attach- ments, and condition of attachments. BA ET16 de* 1.0 * et16t900.fm...
  • Page 228 Directive 2002/44/EC of European Parliament and Council on minimum health and safety requirements regarding exposure of workers to risks arising from physical agents (vibration). It explains the values for vertical vibration under heavy operating conditions. 9-10 BA ET16 de* 1.0 * et16t900.fm...
  • Page 229 - Provide breaks to avoid sitting for long periods. - Do not jump off the cabin. - Picking up and raising loads repeatedly must be limited to a minimum. 9-11 BA ET16 de* 1.0 * et16t900.fm...
  • Page 230 European Parliament and Council on minimum health and safety requirements regarding exposure of workers to risks arising from physical agents (vibration). Your Wacker Neuson dealer provides information on other machine functions reducing vibration and on safe operation. 9-12 BA ET16 de* 1.0 * et16t900.fm...
  • Page 231 Shatter protection 5 (11) Attachments – see chapter “ Technical data of attachments” on page 9-15 Full fuel tank 20 (44) The weight indications for options exclusively refer to Wacker Neuson original accessories. 9-13 BA ET16 de* 1.0 * et16t900.fm...
  • Page 232 Accident hazard due to unauthorized attachments! If unauthorized attachments are used, the machine can tip over, which can lead to serious injury or death. ► Only use attachments released by Wacker Neuson. NOTICE Machine can be damaged due to unreleased attachments.
  • Page 233 (lbs) Breaker console HS 02 (NE8/NE12) 14 (31) Breaker NE8 88 (149) Breaker NE12 110 (243) Mechanical quick coupler system Lehnhoff MS01 18 (40) Hydraulic Easy Lock quickhitch system (HS02) 19 (42) 9-15 BA ET16 de* 1.0 * et16t900.fm...
  • Page 234 9 Technical data Excavator forces According to ISO 6015 ET16 Max. tearout force 7.9 kN (1,776 lbf) (short stick) Max. breakout force 15.3 kN (3,440 lbf) at bucket tooth 9-16 BA ET16 de* 1.0 * et16t900.fm...
  • Page 235 ► Do not exceed the weights indicated in the load diagrams. Information The indications are only approximate values. Uneven ground or poor ground conditions affect machine stability. The operator must take these influences into account. 9-17 BA ET16 de* 1.0 * et16t900.fm...
  • Page 236 9 Technical data Legend Designation Explanation Reach from live ring center Load hook height Authorized lift capacity with horizontal boom 9-18 BA ET16 de* 1.0 * et16t900.fm...
  • Page 237 The lift capacity applies to machines under the following conditions: • Fuel, lubricants and coolants at the prescribed levels • Full fuel tank • Machine at operating temperature • Operator weight 75 kg (165 lbs) 9-19 BA ET16 de* 1.0 * et16t900.fm...
  • Page 238 (1268) (717) (672) 0.5 m 360* 410* 695* (1‘-8”) (794*) (331) (320) (904*) (375) (364) (1532*) (639) (606) 0.0 m 345* 400* 695* (0‘-0”) (761*) (342) (320) (882*) (419) (397) (1532*) (595) (562) 9-20 BA ET16 de* 1.0 * et16t900.fm...
  • Page 239 (1191) 0.5 m (1′ 360* 410* 695* 8″) (794*) (408) (562) (904*) (463) (639) (1532*) (761) (1091) 0.0 m (0'- 345* 400* 695* 0") (761*) (408) (573) (882*) (496) (695) (1532*) (717) (1036) 9-21 BA ET16 de* 1.0 * et16t900.fm...
  • Page 240 9 Technical data Dimensions 980 (3'3'') 230 (9'') 230 (9'') 1065 (3'6'') 990 (3'3'') 1462 (4'10'') 1300 (4'3'') 3606 (11'10'') 3648 (12') Fig. 251 9-22 BA ET16 de* 1.0 * et16t900.fm...
  • Page 241 Max. tail end lateral projection (90° rotation of upper carriage) 580 mm (23 in) Max. boom displacement to bucket center (right side) 432 mm (17 in) Max. boom displacement to bucket center (left side) 287 mm (11 in) 9-23 BA ET16 de* 1.0 * et16t900.fm...
  • Page 242 9 Technical data Notes: 9-24 BA ET16 de* 1.0 * et16t900.fm...
  • Page 243 Correcting track tension ........7-44 Crane-lifting ............6-5 Hammer operation ..........5-22 Horn ..............5-10 Hour meter/maintenance meter ......4-29 Hydraulic brake ............5-3 Hydraulic connections .......... 5-38 Hydraulic oil changing intervals for hammer operation BA ET16 de* 1.0 * et16en1_0SIX.fm...
  • Page 244 Maintenance accesses ......... 7-14 Releasing the pressure in the operating hydraulics ..Maintenance of attachments ........ 7-46 Maintenance of the electrical system ....7-41 Maintenance plan ........... 7-4 Maintenance schedule of Lehnhoff mechanical quickh- BA ET16 de* 1.0 * et16en1_0SIX.fm...
  • Page 245 Travel signal ............5-11 Traveling drive/axles ..........9-3 Travelling drive ............. 7-42 Type label Canopy .............. 3-8 Type labels ............3-5, 3-6 FOPS screen ............. 3-8 Using attachments ..........9-14 V-belt ..............7-36 Vibration ..............9-9 BA ET16 de* 1.0 * et16en1_0SIX.fm...
  • Page 246 Index BA ET16 de* 1.0 * et16en1_0SIX.fm...
  • Page 247 Wacker Neuson Linz GmbH keep abreast of the latest technical developments and constantly improve their products. For this reason, we may from time to time need to make changes to figures and descriptions in this documentation that do not reflect products that have already been delivered and that will not be implemented on these machines.
  • Page 248 Wacker Neuson Linz GmbH Flughafenstr. 7 A-4063 Hörsching Phone: +43 (0) 7221 63000 Fax: +43 (0) 7221 63000-2200 E-mail: office.linz@wackerneuson.com www.wackerneuson.com Order no. 1000365220 Language en...

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