Wacker Neuson EZ38 Mini Excavator Manuals

Manuals and User Guides for Wacker Neuson EZ38 Mini Excavator. We have 1 Wacker Neuson EZ38 Mini Excavator manual available for free PDF download: Operator's Manual

Wacker Neuson EZ38 Operator's Manual (255 pages)

Track Excavator

Brand: Wacker Neuson | Category: Excavators | Size: 11 MB

Table of Contents
3
EC Declaration of Conformity (Tier IV Interim)
5
Operator's Manual
7
Explanation of Symbols and Abbreviations
8
Conversion Table
10
Warranty and Liability
11
Safety Information
13
Safety Symbols Found in this Manual
13
Designated Use
14
Warranty
14
Preparing to Use the Machine
15
Conditions for Use
15
Operator Training and Knowledge
15
Modifications and Spare Parts
16
Applications with Lifting Gear
16
Instructions on Fastening Loads
16
General Instructions
17
Safety Instructions Regarding Operation
18
Operator/Machine Owner Responsibility
18
Repair Person Qualifications
18
Operator and Technician Qualifications and Basic Responsibilities
18
Starting and Stopping
19
Job Site Awareness
19
Danger Zone Awareness
20
Operating the Machine
20
Carrying Passengers
20
Mechanical Integrity
20
Traveling
21
General Information
21
Safety Criteria
21
Conditions for Safe Operation
21
Applications with Lifting Gear
21
Attachments
22
General Information Regarding Attachments
22
Installation Notes
22
Transport and Towing
23
Safety Guidelines for Maintenance
23
General Maintenance Notes
23
Personal Safety Measures
23
Preparing for Maintenance and Repair Work
24
Performing Maintenance and Repairs
24
Tracks
26
Electric Energy
26
Hydraulics
27
Noise
27
Msds
27
Gas, Dust, Steam, Smoke
27
Safety Guidelines During Using Internal Combustion Engines
28
Running the Engine
28
Fueling the Engine
28
Machine Overview
29
Brief Description of the Machine
30
Schock Cartridges for Auxiliary Hydraulics (Option)
30
Zero Tail
30
Cooling System
30
Cabin/Canopy
31
Definition of Fops/Front Guard Categories
31
Notices and Regulations on Use
32
Fields of Application and Use of Attachments
33
EZ38 Without Quickhitch
33
EZ38 with Hydraulic Easy Lock Quickhitch
33
EZ38 Equipment
34
Labels
35
Type Labels
35
Serial Number
35
Cabin Number
36
Engine Number
36
Hydraulic Quickhitch
36
Powertilt with Hydraulic Quickhitch
36
FOPS Type Label – Large Screen
37
FOPS Type Label – Small Screen
37
Front Guard Type Label
37
Warning Labels
38
Safety Instructions Regarding Entry and Exit
49
Cabin Entry and Exit (Option)
49
Putting into Operation 4.1 Cabin/Control Stand
49
Locking and Unlocking the Door
50
Opening the Door from the Inside
50
Securing an Open Door
51
Releasing the Door Arrester
51
Opening/Closing the Front Window
52
Closing the Front Window
53
Opening the Lower Front Window
54
Closing the Lower Front Window
54
Opening the Whole Front Window
55
Closing the Whole Front Window
56
Opening the Front Window to a Gap (Ventilation Position)
57
Opening/Closing the Side Window
57
Emergency Exit
58
Seat Adjustment
59
Weight Adjustment
59
Backrest Adjustment
59
Horizontal Adjustment
60
Seat Belt Adjustment
61
Fastening the Seat Belt
62
Unfastening the Seat Belt
62
Longer Seat Belt Adjustment
62
Shorter Seat Belt Adjustment
62
Adjusting the Retracting Seat Belt (Option)
63
Fastening the Retracting Seat Belt
64
Unfastening the Retracting Seat Belt
64
Adjusting the Rearview Mirrors (Option)
65
Adjusting the Mirrors
66
Control Lever Base
67
Control Lever Base Raised
67
Control Lever Base Lowered
67
Functional Check of Control Lever Base
67
Armrest
68
Fire Extinguisher
68
Protective Structures
69
Responsibility for Machine Equipped with Protective Structures
69
Protective FOPS Structure/Small Screen – Level I (Option)
70
Protective FOPS Structure/Large Screen – Level I (Option)
72
Protective Front Guard Structure Level I (Option)
74
Shatter Protection (Option)
76
Job Site
77
Checking the Screw Connections of the Cabin
78
Document Box (Option)
79
Socket
79
Overview of Control Elements
79
Cabin
80
Display Element and Switches
82
Switch Panel on Left-Hand Control Lever Base
82
Right Switch Panel (Cabin)
82
Right Switch Panel (Canopy)
82
Indicator Lights and Warning Lights (Overview)
84
Display Element
84
Coolant Temperature
85
Hydraulic Oil Filter Monitoring
85
Air Filter Monitoring
85
Fuel Level Indicator
85
Hour Meter/Maintenance Meter
86
Hour Meter
86
Maintenance Meter (Service Hours up to Next Servicing)
86
Preparatory Work
87
Information before Putting the Machine into Operation
87
Requirements and Notices for the Operating Personnel
87
Check Lists
88
Start-Up Checklist
88
Operation Checklist
89
Parking Checklist
89
Putting Machine into Operation for First Time and Running-In Period
90
Traveling on Public Roads
90
Starting and Stopping the Engine
91
Preparations for Starting the Engine
91
Starter Lock
91
Starting the Engine
92
Warm-Up Phase of Machine
92
Jump-Starting the Engine
93
Low-Load Operation
95
Stopping the Engine
95
Battery Master Switch
96
Interrupting Power Supply
96
Establishing Power Supply
96
Operation
97
Accelerator Actuation
97
Manual Throttle
97
High Speed
97
Steering System
97
Automatic Engine Speed Setting (Option Tier IV Interim)
98
Hydraulic Brake
98
Mechanical Brake
98
Travel Operation
99
Travel Position
99
Start Traveling and Stopping
99
Operating Temperature Range
99
Traveling on Slopes
100
Preparations for Traveling on Slopes
101
Traveling Uphill
101
Traveling Downhill
101
Lateral Angle of Inclination
102
Parking the Machine
103
Parking the Machine on Slopes
103
Differential Lock
104
Lights/Signalling System
104
Working Lights
104
Interior Light
105
Horn
105
Rotating Beacon (Option)
105
Traveling Signal (Option)
106
Wiper/Wash System
106
Front Wiper
106
Washer System
106
Heating, Ventilation and Air Conditioning System
107
Ventilation/Heating (Option)
107
Temperature Setting
107
Air Conditioning
108
Operating Hydraulics
109
Overview of Pedals and Control Levers (Operating Pattern A)
109
Overview of Pedals and Control Levers (Operating Pattern B)
110
Travel Levers/Travel Pedals
111
Rotating the Upper Carriage
112
Rotating the Upper Carriage to the Left
112
Functional Check of Swivel Unit Brake
113
Automatic Swivel Unit Brake
113
Hydraulic Swivel Unit Brake
113
ISO/SAE Controls (Option)
115
Stabilizer Blade
116
Proportional Controls (Option)
117
Hammer Operation (Option)
118
Information Regarding Hammer Operation
118
Working with a Hydraulic Hammer
119
Hammer Pedal – AUX I (Option)
120
Proportionally Controlled Hammer AUX I (Option)
120
Additional Control Circuit – AUX I (Option)
121
Proportionally Controlled Additional Control Circuit – AUX I
121
Operating the Additional Control Circuit
121
Swiveling the Boom
122
Swiveling the Boom (Proportionally Controlled)
122
Lifting Gear Applications
123
Additional Control Circuits
125
3Rd Control Circuit – AUX II (Option)
125
Powertilt – AUX II (Option)
126
Actuating the Powertilt Unit
126
Rotating the Powertilt Unit to the Left
127
Rotating the Powertilt Unit to the Right
127
Hydraulic Quickhitch - Easy Lock (Option)
128
Picking up an Attachment
128
Grab Control Circuit (Option)
132
Stopping Grab Operation
132
Stopping Bucket Operation
132
Connecting and Disconnecting Hydraulic Couplings
133
Hydraulic Connections
133
Picking up
134
Attachments
134
Setting down
135
Releasing the Pressure in the Operating Hydraulics
136
Retrofitting a Bucket
137
If Pin C Is Stuck
137
Work Operation
138
Inadmissible Work Procedures
138
Working with the Swivel Force
138
Working with the Travel Force
138
Fully Lowering the Stabilizer Blade
139
Protecting the Stabilizer Blade against Shocks
139
Working on Slopes
139
General Notices Regarding Work Operation
140
Travel Operation in High Speed
140
Operation in Water
140
Working with the Bucket
141
Bucket Position When Digging
141
Working Alongside Trenches
141
Loading Material
142
Grading
142
Emergency Lowering
143
Safe Load Indicator (Option)
144
Switching on the Safe Load Indicator
145
Switching off the Safe Load Indicator
145
Load Holding Control Valve (Option)
146
Stabilizer Blade Hydraulic Cylinder
146
Load Holding Control Valve “Basic” (Option)
146
Load Holding Control Valve “Advanced” (Option)
146
Travel Interlock (Option)
148
Coding a New Key
148
Deleting Coded Keys
148
Travel Interlock with Keypad (Option)
149
User Code
149
Starting the Machine
149
Stopping the Machine with the Keypad
149
Tilting the Upper Carriage (Vertical Digging System) (Option)
150
Shovel Bucket Operation
152
Tilting the Upper Carriage
152
Lowering the Upper Carriage
152
Decommissioning the Machine Temporarily
153
Decommissioning and Putting the Machine Back into Operation
153
Putting the Machine Back into Operation
154
Final Decommissioning of Machine
155
Disposal
155
Information Regarding Towing
157
Transport 6.1 Towing the Machine
157
Loading the Machine
159
Driving Onto Transport Vehicles
159
Traveling Onto Transport Vehicles
159
Lifting the Machine
160
Transporting the Machine
162
Information Regarding Transport
162
Tying down
162
Important Information on Maintenance
163
Responsibilities and Prerequisites
163
Important Safety Instructions on Maintenance on or with the Machine
163
Maintenance Overview
164
Maintenance Plan
164
Daily Maintenance (Operator)
165
Weekly Maintenance (Every 50 Service Hours) (Operator)
165
Every 1000 Service Hours (Operator)
165
Every 250 Service Hours (Wacker Neuson Service Center)
165
Every 500 Service Hours or Once a Year (Wacker Neuson Service Center)
166
Every 1000 Service Hours (Wacker Neuson Service Center)
166
Every 1500 Service Hours (Wacker Neuson Service Center)
167
Every 2000 Service Hours or Every 2 Years
167
Every 3000 Service Hours or Every 3 Years
167
Lubrication Plan
168
Powertilt with Hydraulic Easy Lock Quickhitch (Option)
168
VDS Vertical Digging System (Option)
168
Maintenance Label
170
Explanation of Symbols on the Maintenance Label
171
Fluids and Lubricants
172
Oil Types for Diesel Engine (Depending on Temperature)
173
Additional Oil Change and Filter Replacement (Hydraulic System)
173
Oil Types for Hydraulic System (Depending on Temperature)
174
Information Regarding Operation with Biodegradable Oil
175
Maintenance Accesses
176
Engine Cover
176
Fuse Box
177
Raising or Lowering the Cabin
177
Lowering the Cabin
179
Cleaning and Maintenance on or with the Machine
181
Cleaning with Washing Solvents
181
Cleaning with Compressed Air
181
Cleaning with a High-Pressure Cleaner or Steam Jet
181
Use of Solvents
182
Cleaning Inside the Cabin
182
Cleaning Outside the Machine
182
Cleaning the Engine Compartment
182
Cleaning the Seat Belt
183
Cleaning the Shatter Protection
183
Threaded Fittings and Attachments
183
Lubrication Work
184
Preparing Lubrication
184
Live Ring (Ball Bearing)
185
Live Ring Gears
186
Vertical Digging System Live Ring Gear (Option)
187
Powertilt/Powertilt with Easy Lock (Option) When Used in Water
188
Fuel System
189
Information Regarding the Fuel System
189
Diesel Fuel Specification
189
Refueling
189
Stationary Fuel Pumps
190
Refueling from Barrels
190
Refueling with a Fuel-Filling Pump (Option)
191
Bleeding the Fuel System
192
Checking the Water Separator
192
Water Separator
192
Emptying the Water Separator
193
Emptying the Fuel Filter
194
Engine Lubrication System
195
Information Regarding the Engine Lubrication System
195
Checking the Engine Oil Level
195
Adding Engine Oil
196
Information Regarding the Cooling System
197
Checking the Coolant Level
197
Adding Coolant
198
Cleaning the Radiator
199
Information Regarding the Air Filter
200
Replacing the Air Filter
201
Checking the Air Intake
202
V-Belt/Toothed Belt
203
Information Regarding the Hydraulic System
204
Checking the Hydraulic Oil Level
205
Adding Hydraulic Oil
206
Checking the Hydraulic System for Leaks
207
Checking the Condition and Age of Hydraulic Hoses
208
Electrical System
209
Information Regarding the Electrical System
209
Fuses and Relays
210
Battery Charge Condition
210
Charging the Battery
210
Replacing the Battery
210
Checking/Changing the Cabin Air Filter
211
Information Regarding the Washer System
211
Checking the Fluid Level and Adding Fluid
211
Heating, Ventilation and Air Conditioning System
211
Tires/Tracks
212
Checking Track Tension
212
Axles/Traveling Drive
212
Correcting Track Tension
213
Tightening the Tracks
213
Reducing Tension
214
Maintenance of Attachments
215
Maintenance of Options
215
Joint Rod (Lifting Eye) and Load Hook
215
Load Hook Wear
215
Machine Preservation
216
Exhaust Gas Treatment
216
Troubleshooting
217
Diesel Engine Malfunctions
217
Malfunctions of the Traveling Drive
218
Malfunctions of the Hydraulic System
218
Malfunctions of the Electrical System
219
Troubleshooting the Air Conditioning
220
Models and Trade Names
221
Engine
221
Traveling Drive/Axles
222
Operating Hydraulics
223
Electrical Components
224
Fuses
224
Electrical System
224
Relays
225
Bulbs
225
Powertilt (Option)
225
General Tightening Torques
226
Tightening Torques/Fine-Pitch Thread
226
Coolant
227
Noise Emissions
227
Compound Table
227
Vibration
228
Indications on Whole-Body Vibration
228
Machine Weight
231
Weight of Attachments
231
Excavator Forces
232
Ground Clearance/Ground Pressure
232
Payload/Stability
233
Safety Instructions – Lift Capacity Table
233
Lift Capacity Table EZ38
236
Lift Capacity Table EZ38 (Short Stick)
236
Lift Capacity Table EZ38 Long Stick (Option)
236
Lift Capacity Table EZ38 Short Stick and Extra Weight (Option)
237
Lift Capacity Table EZ38 Long Stick (Option) and Extra Weight (Option)
237
Lift Capacity Table EZ38 VDS (Short Stick)
238
Lift Capacity Table EZ38 Long Stick VDS (Option)
238
Lift Capacity Table EZ38 VDS and Extra Weight (Short Stick)
239
Lift Capacity Table EZ38 Long Stick VDS and Extra Weight (Option)
239
Safety Instructions – Stability Table
240
Cabin or Canopy, Without Extra Weight
242
Cabin or Canopy, with Extra Weight
242
VDS Cabin or Canopy, Without Extra Weight
243
VDS Cabin or Canopy, with Extra Weight
243
Dimensions
244
Overview EZ38
244
Overview EZ38 VDS
246
Index
249

Wacker Neuson Categories

Power Tool Portable Generator Construction Equipment Water Pump Excavators

More Wacker Neuson Manuals

Wacker Neuson EZ38 Mini Excavator Manuals

Wacker Neuson EZ38 Operator's Manual (255 pages)

Table of Contents

Related Products

Wacker Neuson Categories