Fuse - Club Car TURF 272 Maintenance Manual

12A
ELECTRICAL COMPONENTS: FE400, KEY-START ENGINE
Solenoid Removal, Continued:
3. Disconnect the battery cables, negative (–) cable first. See WARNING "To avoid unintentionally start-
ing..." on page 12a-1.
4. Remove electrical component box cover.
5. Disconnect all the wires from the solenoid.
6. Remove the two screws securing the solenoid in place.
7. Remove the solenoid.
Solenoid Installation
1. Install the solenoid in the electrical component box. Use two screws to secure the solenoid to the box and
tighten to 14 in-lb (1.6 N·m). See following WARNING.
∆
WARNING
• Incorrect wiring could result in severe injury or death.
• Diode and solenoid connections must have correct polarity.
• Keep all persons clear of engine belts when making final connections.
2. Connect all wires as indicated.
2.1. Connect the 6-gauge white wire from the starter/generator, 18-gauge red wire from the voltage reg-
ulator, and the 12-gauge white wire from the diode to the large post on the solenoid. See Wiring
Diagram, Section 11a, Page 11a-8.
2.2. Connect the 6-gauge red wire from the battery, the 10-gauge red wire from the fuse block, the 18-
gauge red wire from the voltage regulator, and the 12-gauge red wire from the diode to the other
large post on the solenoid.
2.3. Connect the 18-gauge blue wire from the key switch to the small post on the solenoid.
2.4. Connect the 18-gauge green wire from the Forward/Reverse limit switch to the other small post on
the solenoid.
3. Tighten the hex nuts on the large solenoid posts to 60 in-lb (6.8 N·m). Tighten the nuts on the small sole-
noid posts to 22 in-lb (2.5 N·m).
4. Install the snap-on electrical box cover by firmly pressing down on all corners and install the screw, tight-
ening to 18 in-lb (2 N·m).
5. Connect the battery cables, positive (+) cable first, and tighten the terminals to 20 ft-lb (27.1 N·m). Coat
terminals with Battery Terminal Protector Spray (CCI P/N 1014305).
6. Lower the cargo bed. See WARNING "For vehicles with cargo beds..." on page 12a-2.

FUSE

Read DANGER and WARNING on page 12a-1.
Testing the Fuse
See Test Procedure 2, Section 11a, Page 11a-25.
Fuse Removal
1. Make sure the key switch is OFF and the Forward/Reverse handle is in NEUTRAL. Chock the wheels.
2. Access the engine compartment. See WARNING "For vehicles with cargo beds..." on page 12a-2.
2.1. Tilt the bed and ensure that the prop rod is properly engaged.
3. Disconnect the battery cables, negative (–) cable first. See WARNING "To avoid unintentionally start-
ing..." on page 12a-1.
Page 12a-18 2001/2002 Turf/Carryall 272 Gasoline Vehicle Maintenance and Service Manual
Fuse