Headlight Diode - Club Car TURF 272 Maintenance Manual

12A
ELECTRICAL COMPONENTS: FE400, KEY-START ENGINE
Headlight Bulb Installation, Continued:
4. Connect the battery cables, positive (+) cable first, and tighten the terminals to 20 ft-lb (27.1 N·m). Coat
terminals with Battery Terminal Protector Spray (CCI P/N 1014305).
5. Lower the cargo bed. See WARNING "For vehicles with cargo beds..." on page 12a-2.
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Figure 12a-32 Headlight Diode

HEADLIGHT DIODE

Read DANGER and WARNING on page 12a-1.
Testing the Headlight Diode
See Test Procedure 29, Section 11a, Page 11a-48.
Headlight Diode Removal
1. Make sure the key switch is OFF and the Forward/Reverse handle is in NEUTRAL. Chock the wheels.
2. Access the engine compartment. See WARNING "For vehicles with cargo beds..." on page 12a-2.
2.1. Tilt the bed and ensure that the prop rod is properly engaged.
3. Disconnect the battery cables, negative (–) cable first. See WARNING "To avoid unintentionally start-
ing..." on page 12a-1.
4. Remove the center dash panel. See Key Switch Removal on page 12a-16.
5. Disconnect wires from the headlight diode (1) (Figure 12a-32, Page 12a-32).
6. Remove the mounting hardware (2) from the headlight diode and remove it from the vehicle.
Headlight Diode Installation
1. Mount the headlight diode to the frame using the mounting hardware. Tighten to 25 in-lb (2.8 N·m)
(Figure 12a-32, Page 12a-32).
2. Connect the black 16-gauge wire from the harness to the negative (–) wire from the frame ground ter-
minal on the headlight diode.
3. Install the dash panel. See Key Switch Installation on page 12a-17.
4. Connect the battery cables, positive (+) cable first, and tighten the terminals to 20 ft-lb (27.1 N·m). Coat
terminals with Battery Terminal Protector Spray (CCI P/N 1014305).
5. Lower the cargo bed. See WARNING "For vehicles with cargo beds..." on page 12a-2.
Page 12a-32 2001/2002 Turf/Carryall 272 Gasoline Vehicle Maintenance and Service Manual
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SET SCREW
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Figure 12a-33 Light Switch
Headlight Diode
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