Club Car TURF 272 Maintenance Manual page 296

12A
ELECTRICAL COMPONENTS: FE400, KEY-START ENGINE
Starter/Generator Installation, Continued:
2. Install two 3/8 hex-head pivot bolts (5) into the mounting bracket with the heads of the bolts facing
towards the driver side of the vehicle. Position the starter/generator in the mounting bracket so that the
bolts will go through the starter/generator before going through the bracket. Install a lock nut (7) onto
each bolt. Tighten to finger-tight (Figure 12a-14, Page 12a-12).
3. Install the adjustment bolt (11) through the adjusting bracket (4) and then through the starter/generator.
Install a lock washer (9) and 5/16-inch nut (12) onto the end of the adjustment bolt (11). Tighten to finger-
tight (Figure 12a-14, Page 12a-12).
4. Install the belt (3), then tighten the mounting bolts. See Belt Tension Adjustment on page 12a-12.
5. Connect the yellow wire from the voltage regulator to the DF terminal on the starter/generator. Install a
flat washer, lock washer, and nut onto the terminal. Tighten the nut to 31 in-lb (3.5 N·m).
6. Install the white wire from the solenoid to the F2 terminal on the starter/generator. Install the black wire
from the frame to the A2 terminal on the starter/generator. Install a flat washer, lock washer and nut onto
each terminal, and tighten the nut to 48 in-lb (5.4 N·m).
7. Connect the battery cables, positive (+) cable first, and tighten the terminals to 20 ft-lb (27.1 N·m). Coat
terminals with Battery Terminal Protector Spray (CCI P/N 1014305).
8. Lower the cargo bed. See WARNING "For vehicles with cargo beds..." on page 12a-2.
13
1
12
9
Figure 12a-14 Starter/Generator Installation
Belt Tension Adjustment
Belt tension should be checked periodically. If the belt slips when starter/generator motor operates, adjust belt
to correct tension.
1. Make sure the key switch is OFF and the Forward/Reverse handle is in NEUTRAL. Chock the wheels.
2. Access the engine compartment. See WARNING "For vehicles with cargo beds..." on page 12a-2.
2.1. Tilt the bed and ensure that the prop rod is properly engaged.
3. Disconnect the battery cables, negative (–) cable first (Figure 12a-1, Page 12a-2). See WARNING "To
avoid unintentionally starting..." on page 12a-1.
4. Make sure the two pivot bolts (5) on the mounting bracket are finger tight. The carriage bolt (11) and hex
nut (12) are to be finger-tight also (Figure 12a-14, Page 12a-12).
Page 12a-12 2001/2002 Turf/Carryall 272 Gasoline Vehicle Maintenance and Service Manual
TYPICAL
2 PLACES
5
2
7
10
11
4
3
Figure 12a-15 Belt Tension Gauge
Starter/Generator
1
END VIEW