Club Car TURF 272 Maintenance Manual page 551

MC010C-BS00 UNITIZED TRANSAXLE WITH DIFFERENTIAL LOCK
Figure 16b-98 Governor Cable Bracket
15. With the floor jack under the transaxle, position the leaf springs in the front spring mounts and install the
grade eight bolts and lock nuts. Torque to 15 ft-lb (20.3 N·m) (Figure 16b-102, Page 16b-44).
∆
CAUTION
• Use only grade eight bolts for the front leaf spring supports.
16. Using the floor jack, adjust the powertrain height to position the leaf springs for mounting in the shackles.
Install the mounting bolts and lock nuts (Figure 16b-103, Page 16b-44). Tighten to 15 ft-lb (20.3 N·m).
17. Raise the vehicle with the floor jack and remove the jack stands. With the jack stands removed, gently
lower the vehicle and finish tightening the lug nuts, using a crisscross pattern, to 55 ft-lb (74.6 N·m).
18. Position shocks in the shock mounts and install cushions, mounting washers and nuts (Figure 16b-104,
Page 16b-45). Tighten nuts until cushions expand to be the same size as the mounting washers.
19. Connect the park brake cables. See Park Brake Cable Installation, Section 6b, Page 6b-37.
20. Using a flare nut wrench, connect the brake hoses to the left rear and right rear brake clusters and bleed
the air from the brake lines. See Bleeding the Hydraulic Brake System, Section 6b, Page 6b-33.
21. Check the brake system to ensure that there are no leaks and that proper brake operation has been
restored. See following WARNING.
∆
WARNING
• The brakes must be bled after the correct reinstallation of the brake components. Failure to
bleed the brakes could result in decreased braking performance due to air being trapped in
the hydraulic system. See Bleeding the Hydraulic Brake System, Section 6a, Page 6a-33.
22. Connect the engine kill switch wire (18-gauge white/black stripe) to the bullet connector at the lower right
front of the engine (Figure 16b-105, Page 16b-45).
23. Install three wire ties to secure the engine kill wire to the accelerator cable where they both route together
on the passenger side of the engine.
24. Connect the oil level sensor wire (18-gauge yellow) to the jumper wire (Figure 16b-106, Page 16b-46).
2001/2002 Turf/Carryall 272 Gasoline Vehicle Maintenance and Service Manual
Unitized Transaxle Installation
1. Install the governor arm
on the governor shaft.
2. Turn shaft counterclockwise.
3. Pull governor arm rearward.
Figure 16b-99 Governor Arm
16B
4. Tighten the
retaining nut.
Page 16b-43