Component Disassembly; Differential Gear Lock Housing Disassembly - Club Car TURF 272 Maintenance Manual

MC010C-BS00 UNITIZED TRANSAXLE WITH DIFFERENTIAL LOCK
16.2. Remove flat washer (17) from the shifter shaft on the outside of the case as shown, then remove
the shifter shaft by pushing it through the case toward the interior of transaxle.
16.3. Use a seal puller to remove the shifter shaft oil seal (18) from the case.
17. Remove the breather (32) from the case (Figure 16b-42, Page 16b-19).
SHIFTER SHAFT
Figure 16b-47 Oil Flow Guide
18. Remove the governor assembly from the case.
18.1. Remove the cotter pin (21) and flat washer (22) from the pivot arm (25) (Figure 16b-42,
Page 16b-19).
18.2. Remove the pivot arm (25) by pulling it through the wall to the interior of the case.
18.3. Use a small chisel or similar pointed instrument to pry the pivot arm oil seal (23) (Figure 16b-42,
Page 16b-19) out of the case (Figure 16b-48, Page 16b-21).
18.4. Remove the governor gear assembly (66 and 67) and flat washer (65) (Figure 16b-50,
Page 16b-23) by lightly tapping the gear shaft through the case wall, from the outside, with a ham-
mer and drift. See also Figure 16b-51, Page 16b-24.

COMPONENT DISASSEMBLY

Read DANGER and WARNING on page 16b-1.

DIFFERENTIAL GEAR LOCK HOUSING DISASSEMBLY

1. Rotate the arm (99) and remove the differential lock cog (104) (Figure 16b-49, Page 16b-22).
2. Loosen but do not remove the differential lock arm retaining nut (101) and remove the arm (99) and
spring (98) from the differential lock shaft (95).
3. Remove the spacer (97) from the differential lock shaft (95).
4. Remove the shaft retaining screw (102) and washer (103) from the differential lock housing.
5. Press the shaft (95) toward the center of the differential lock housing and remove the shaft (95) from the
housing (94).
6. If necessary, gently pry the O-ring from the groove in the differential lock shaft with a small screwdriver
(Figure 16b-75, Page 16b-34).
2001/2002 Turf/Carryall 272 Gasoline Vehicle Maintenance and Service Manual
SLOT
TAB
OIL FLOW GUIDE
Component Disassembly
Figure 16b-48 Pivot Arm Oil Seal
16B
Page 16b-21