Club Car TURF 272 Maintenance Manual page 290

12A
ELECTRICAL COMPONENTS: FE400, KEY-START ENGINE
Disassembly of the Starter/Generator to Service the Armature/Commutator
1. If the brushes are not removed, contact between the brushes and commutator as the commutator end
cover is being removed or installed could damage the brushes.
1.1. Lift the brush springs out of the notches in the brushes and pull the brushes back from the center
of the commutator end cover. The springs will rest on the sides of the brushes and help prevent
them from sliding towards the center of the cover (Figure 12a-7, Page 12a-6).
2. Remove the two bolts (20), and pull commutator end cover (23) free of the starter/generator housing (24)
(Figure 12a-3, Page 12a-4).
3. To separate armature (33) from output end cover (36), remove nut (41), lock washer (40), pulley (39),
shaft key (34), spacer (37), and bearing retainer screws (43) (Figure 12a-8, Page 12a-6).
Page 12a-6 2001/2002 Turf/Carryall 272 Gasoline Vehicle Maintenance and Service Manual
Figure 12a-7 Pull Brushes Away From Center of the Commutator End Cover
Figure 12a-8 Armature and Output End Cover Assembly
BRUSH BEING HELD
BY BRUSH SPRING
Starter/Generator
39