Club Car TURF 272 Maintenance Manual page 495

MC012C-AS00 UNITIZED TRANSAXLE WITH DIFFERENTIAL LOCK
12.7. Install the left (driver side) axle shaft (90) in the left axle tube (92) (Figure 16a-9, Page 16a-8).
Using 90° angle (0.090 tip) snap ring pliers, install the retaining ring as shown (Figure 16a-92,
Page 16a-41).
12.8. Place a 1/4 to 3/8-inch (6-10 mm) diameter rod against the retaining ring and tap lightly at four to
five locations to ensure it is properly seated. See preceding WARNING.
13. Install driver side wheel bolt flange (22) on the MC012C transaxle (Figure 16a-92, Page 16a-41).
NOTE: Clean splined area in the wheel bolt flange and on the splined end of axle before installation. Using
a small brush, carefully apply a light coat of white lithium NLGI Number 2 grease (Dow Corning
BR2-Plus or equivalent) to both prior to assembly.
13.1. Slide the wheel bolt flange (22) onto splined end of the axle.
13.2. Slide the large washer (23) onto the threaded end of the axle and up against the wheel bolt flange.
See following NOTE.
NOTE: It is recommended that a light film of white lithium NLBI Number 2 grease (DowCorning BR2-Plus
or equivalent) be applied to both surfaces of the large washer (23) before the flanged nut (24) is
installed and tightened to specification.
13.3. Attach the flanged nut (24) and tighten to 150 ft-lb (203 N·m).
13.4. Install the locking nut cap (27) onto the flanged nut (24).
13.5. Position the locking nut cap (27) to provide clear passage for a new cotter pin (25).
13.6. Install a new cotter pin (25) through the locking nut cap and axle, bending the split ends of the pin
to secure the locking nut cap (27). See following WARNING.
1
3
6
7
4
5
2
Figure 16a-91 Install Axle Tubes
∆
WARNING
• Make sure to install and bend the cotter pin. Failure to bend the cotter pin could result in the
separation of the wheel bolt flange from the splined end of the axle. Loss of vehicle control
could result, causing severe personal injury.
13.7. Install the rubber boot (26) onto the large washer (23). See following NOTE.
2001/2002 Turf/Carryall 272 Gasoline Vehicle Maintenance and Service Manual
23
25
26
24
27
Figure 16a-92 Retaining Ring and Wheel Bolt Flange
Unitized Transaxle Assembly
22
Page 16a-41
16A