Muffler Installation - Club Car TURF 272 Maintenance Manual

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EXHAUST SYSTEM

MUFFLER INSTALLATION

NOTE: The following procedure is the same for both FE350 and FE400 engines.
Any time the muffler is removed from the vehicle, install a new muffler clamp (6) (CCI P/N 1017689)
and muffler gasket (12) (Figure 15-1, Page 15-3 or Figure 15-2, Page 15-4).
The gasket (12) is different for each of the two engines: FE350 and FE400.
12
10
11
TYPICAL 2
PLACES
1. Use the muffler clamp (6) to attach the muffler bracket (2) to the muffler as shown (Figure 15-1,
Page 15-3 or Figure 15-2, Page 15-4). Leave the muffler clamp loose enough to allow the muffler to
move as the mounting hardware is tightened. If installing a new muffler, use the old muffler as a posi-
tioning guide for the clamp and bracket.
2. Place a new gasket (12) on the exhaust manifold mounting flange as shown.
3. Position the muffler and bracket assembly, and the governor cable bracket (13) and install the bolts (5),
lock washers (4), and flat washers (3). Thread the bolts in only enough to support the muffler and bracket
assembly (Figure 15-1, Page 15-3 or Figure 15-2, Page 15-4).
4. Install the lock washers (11) and hex nuts (10) on the manifold bolts. Tighten the nuts finger-tight.
5. Install the hex-head cap screw (7), lock washer (8), and flat washer (9). Tighten the cap screw finger-
tight.
2001/2002 Turf/Carryall 272 Gasoline Vehicle Maintenance and Service Manual
7
8
9
13
Figure 15-1 Exhaust System – FE400 Engine
6
1
2
4
3
15
Muffler
5
TYPICAL 2
PLACES
Page 15-3

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Carryall 272

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