Club Car TURF 272 Maintenance Manual page 538

16B
MC010C-BS00 UNITIZED TRANSAXLE WITH DIFFERENTIAL LOCK
Synchronizer Gear Assembly, Continued:
7. Install the input gear assembly (55), with the smooth collar toward the synchronizer ring as shown
(Figure 16b-50, Page 16b-23). The input gear should seat in the synchronizer ring.
8. Install the thrust washer (56) and then the spring washer (42). The spring washer should be oriented with
the raised center toward the end of the shaft (Figure 16b-50, Page 16b-23).
9. Press new bearing (57) (Figure 16b-50, Page 16b-23) onto the shaft until it seats. Make sure the input
gear turns freely. See following CAUTION.
∆
CAUTION
• Apply pressure against the inner race of the bearing only. Applying pressure anywhere else
will damage the bearing.
10. On the other end of the input shaft, install the thrust washer (44) and the synchronizer ring (48). The
smooth collar of the synchronizer ring should be oriented toward the clutch hub, and the notches in it
should mate with the synchronizer inserts as shown (Figure 16b-50, Page 16b-23).
Figure 16b-66 Synchronizer Inserts
SYNCHRONIZER
CLUTCH HUB
Figure 16b-68 Synchronizer Ring
Page 16b-30 2001/2002 Turf/Carryall 272 Gasoline Vehicle Maintenance and Service Manual
Synchronizer
inserts overlap
springs.
Notched
surfaces
of synchro.
inserts face
out.
SPRINGS TOP AND BOTTOM
SYNCHRONIZER
RING
TOP VIEW
Figure 16b-67 Synchronizer Clutch Hub
Component Assembly
SIDE VIEW
CHAMFERED ON END
OF CLUTCH HUB
SYNCHRONIZER
CLUTCH HUB
SYNCHRONIZER
SLEEVE
LONG END
OF SHAFT