Drive Belt Installation; Drive Clutch; Drive Clutch Removal - Club Car TURF 272 Maintenance Manual

TORQUE CONVERTER
4. Disconnect the spark plug wire from the spark plug. See WARNING "To avoid unintentionally start-
ing..." on page 17-1.
5. Pedal-Start Vehicles: Place the Forward/Reverse handle in the NEUTRAL position and the neutral lock-
out cam in the SERVICE position.
6. Key-Start Vehicles: Place the Forward/Reverse handle in the NEUTRAL position.
7. Grasp the belt midway between the drive and driven clutches. Lift upward on the belt to force the sheaves
of the driven clutch apart, then roll the belt off the driven clutch by rotating the clutch counterclockwise
(Figure 17-2, Page 17-4). See following CAUTION.
∆
CAUTION
• Make sure your fingers are not underneath the belt when rolling the belt off the driven clutch.
8. Remove the belt from the drive clutch.

DRIVE BELT INSTALLATION

1. Position the new belt on the drive clutch, then start the belt over the top of the driven clutch.
2. With the belt started onto the driven clutch, rotate the driven clutch counterclockwise and roll the belt over
the driven clutch sheaves and onto the clutch.
3. Connect the spark plug.
4. Connect the battery cables, positive (+) cable first, and tighten terminals to 20 ft-lb (27 N·m). Coat ter-
minals with Battery Terminal Protector Spray (CCI P/N 1014305).
5. Lower the cargo bed. See WARNING "For vehicles with cargo beds..." see page 17-2.

DRIVE CLUTCH

Read DANGER and WARNING on page 17-1.
∆
CAUTION
• Be very careful when handling the clutches. A clutch that has been dropped will not be
properly balanced. If either clutch is dropped, assume that it is damaged and replace it.

DRIVE CLUTCH REMOVAL

1. Make sure the key switch is OFF and the Forward/Reverse handle is in NEUTRAL. Chock the wheels.
2. Access the engine compartment. See WARNING "For vehicles with cargo beds..." on page 17-2.
2.1. Tilt the bed and ensure that the prop rod is properly engaged.
3. Disconnect the battery cables, negative (–) cable first. See WARNING "To avoid unintentionally start-
ing..." on page 17-1.
4. Disconnect the spark plug. See WARNING "To avoid unintentionally starting..." on page 17-1.
5. Remove the drive belt. See Drive Belt Removal on page 17-4.
6. Loosen the starter/generator mounting and adjusting hardware and then remove the starter belt. See
WARNING "To avoid unintentionally starting..." on page 17-1.
2001/2002 Turf/Carryall 272 Gasoline Vehicle Maintenance and Service Manual
17
Drive Clutch
Page 17-5