Club Car TURF 272 Maintenance Manual page 574

17
TORQUE CONVERTER
Drive Clutch Assembly, Continued:
6.1. Rotate the moveable face assembly clockwise while installing it onto the shaft.
6.2. Install the retaining ring (3) (Figure 17-7, Page 17-9).
7. Install the primary weights on the mounting pins (Figure 17-12, Page 17-11).
8. Install a wave washer on each mounting pin. Make sure that the concave side of the washer faces the
side of the primary weight with the small guide pin protruding from it (Figure 17-12, Page 17-11).
9. Install the secondary weights onto the mounting pins with the weight pins on the secondary weights
pointing away from the primary weights. The wave washers should be between the primary and second-
ary weights (Figure 17-13, Page 17-11).
10. Install white plastic flat washers on each end of the mounting pin and push them against the outside sur-
faces of the weights. Center the weights and washers on the mounting pin (Figure 17-14, Page 17-12).
11. Install the weight assemblies into the slots in the hub casting (Figure 17-9, Page 17-10). Make sure the
mounting pin protrudes an equal amount on each side of the weights when the assemblies are in position
(Figure 17-14, Page 17-12).
Install white
washers on
each side
of pin.
Pin should protrude an equal amount
Figure 17-14 Install White Washers
12. Install the 1/4-20 screws and washers (2) and tighten them to 10 ft-lb (13 N·m) (Figure 17-7, Page 17-9).
NOTE: Make sure there is at least a (minimum) gap of 0.020-inch (0.51-mm) between each end of the
mounting pin and the mounting screw.
13. Install one drive button take-up spring.
13.1. Install spring on right side of any one of the three button mounting posts (when looking into the inte-
rior of the clutch drive hub, and with a rib at a twelve o'clock position) as shown (Figure 17-15,
Page 17-13).
14. While compressing the take-up spring, install the drive button over the rib and take-up spring as shown
(Figure 17-8, Page 17-10).
15. Install remaining two buttons.
16. Install a no. 10-24 button retaining screw with flat washer through each button and into the rib. Tighten
the screws to 34 in-lb (3.8 N·m) (Figure 17-9, Page 17-10).
17. Install the thrust washer (11) onto the moveable face assembly (Figure 17-7, Page 17-9).
Page 17-12 2001/2002 Turf/Carryall 272 Gasoline Vehicle Maintenance and Service Manual
on both sides.
Drive Clutch