Procedure; Required Tools; Customizing Components; Trimming Conductor-Rail - Conductix-Wampfler SingleFlexLine Program 0815 Operating Instructions Manual

Operating Instructions
Single-pole conductor-rail system
SingleFlexLine Program 0815

6.3 Procedure

6.3.1

Required tools

Standard tool:

Measuring tape

Calipers

Scribe

Allen key (3 mm)

Cutting tool (e.g. cordless angle grinder) For producing short lengths

File for deburring cut edges after trimming

Cordless drill and countersink bit

Screwdriver set

Special tool:

Bending device (081091)

Rail-dismantling tool

Drilling jig for transition units

Torque wrench (2 Nm) with 3mm Allen key for rail connector

Personnel:
Installation by technical personnel only

At least two people

6.3.2

Customizing components

The customization of components is limited to the bending and trimming of the conductor-rail.
The trimming of the conductor-rail must be done away from the installation area!
ATTENTION!
6.3.2.1

Trimming conductor-rail

The conductor-rails have a standard length of 4000 mm. Shorter lengths can be supplied but are generally produced at the building
site.
Required tools:
Cutting tool, preferably a battery angle grinder with 1 mm cutting disc

Print cutter

Work steps:
→ Cut the conductor material and insulation to the same length.
→ Saw off the metal rail and PVC insulation away from the contact area using a cutting tool.
→ Deburr the sawed end with a smooth file. Chamfer the contact surface in the whole rail base by 0.3–0.4 mm by 15° to guarantee
a problem-free passage of the collector brushes over the rail joint.
BAL0815-0002d-US
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