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Operating instructions
Conductor rail program 0832
System description
Content
1
General references for the operating instructions .................................................................................................................... 3
1.1
Intended use ............................................................................................................................................................. 3
1.2
Safety regulations ..................................................................................................................................................... 4
1.3
Icons used ................................................................................................................................................................ 4
1.4
Warnings .................................................................................................................................................................. 4
2
System description ................................................................................................................................................................... 5
3
Transportation, storage and assembly preparation ................................................................................................................. 6
4
Assembly of the modules and components / References for the assembly instructions ......................................................... 7
4.1
Example of the assembly sequence of a conductor rail 0832 .................................................................................. 7
4.2
Reference to additional assembly instructions ......................................................................................................... 9
5
Start-up and operation ........................................................................................................................................................... 10
6
Maintenance .......................................................................................................................................................................... 11
6.1
In general ................................................................................................................................................................ 11
6.2
Safety regulations ................................................................................................................................................... 11
BAL0832-0001a-EN
www.conductix.com
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Summary of Contents for Conductix-Wampfler 0832
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Page 1: Table Of Contents
Transportation, storage and assembly preparation ......................... 6 Assembly of the modules and components / References for the assembly instructions ............7 Example of the assembly sequence of a conductor rail 0832 .................. 7 Reference to additional assembly instructions ......................9 Start-up and operation ................................ - Page 2 Operating instructions Conductor rail program 0832 System description Warnings ................................11 Tool and accessories .............................. 12 Maintenance plan ..............................12 Start-up after maintenance ............................. 14 Cleaning ....................................15 In general ................................15 Safety regulations ..............................15 Selection of the cleaning method / Selection of the cleaning agents ..............15 Insulation measurement ............................
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Page 3: General References For The Operating Instructions
1.1 Intended use Conductor rail system 0832 was developed specifically for AS/RS (Automated Storage/Retrieval System) and can only be used in enclosed areas! Other uses must be discussed with the local representation of Conductix-Wampfler. -
Page 4: Safety Regulations
Conductor rails are a part of the electrical system and must therefore be checked repeatedly and routinely according to the accident prevention regulations (i.e. VBG4). Only original Conductix-Wampfler spare parts may be used! Conductix-Wampfler cannot take any responsibility for a perfect and safe operation when using other components. -
Page 5: System Description
Conductor rail program 0832 System description 2 System description • The conductor rail program 0832 is an extandable conductor rail feed-in system. The expansions are accomplished by connecting individual conductor rail sections via pick-up guide transits, insulation separating points or conductor strip connectors. -
Page 6: Transportation, Storage And Assembly Preparation
The basic and extension module can be transported into the individual aisles with the aid of a wheel set (only included in the tool set “Profi”). The aisle marking on the top must be noted! The arrow points to the aisle side to which conductor rail system 0832 will be assembled. -
Page 7: Assembly Of The Modules And Components / References For The Assembly Instructions
1. Install the rack consoles (if included in the delivery) according to the system layout. The assembly instructions MV0832-0001-E are enclosed in the package of the consoles. Consoles are used when the conductor rail 0832 is not assembled to existing rack consoles. - Page 8 Operating instructions Conductor rail program 0832 System description 6. Conductor strip feed. MV0832-0006-E is enclosed in the package of the basic module. The conductor strips are assembled according to the system layout. The allocation of the cross-sections to the poles must be observed! 7.
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Page 9: Reference To Additional Assembly Instructions
Operating instructions Conductor rail program 0832 System description 12. Assemble the conductor strip-connector module. MV0832-0012-E is enclosed in the package of the conductor strip-connector module. The module serves the connection of conductor strips in systems with system lengths beyond the max. roll length of the conductor strips. It is assembled according to the projection principles. -
Page 10: Start-Up And Operation
The movement of the individual current collectors must be evaluated over the entire travel section in manual or “slow travel” (compare chapter 1 for installation tolerances) and potential conflicts must be eliminated. Conductor rail system 0832 (EcoClickLine) can be operated at the following parameters after a successful start-up: • Rated voltage: max. 690 V / USA/Canada --> 500 V •... -
Page 11: Maintenance
Conductor rails are a part of the electric system and must therefore be repeatedly and routinely checked according to the accident prevention regulations (i.e. VBG4). Only original Conductix-Wampfler spare parts may be used. Conductix-Wampfler cannot assume any responsibility for a perfect and safe operation when using other components. -
Page 12: Tool And Accessories
A maintenance contract is recommended, which controls the maintenance and inspection. Maintenance and inspection is performed by Conductix-Wampfler service personnel or authorized local service partners of Conductix-Wampfler. The advantages of a maintenance contract are an increased availability of the system and a cost-effective, as well as precise performance of the maintenance work by trained personnel. - Page 13 Verify that the conductor contact areas are completely free of burrs. Burrs on junctions, connector module, repair module, insulation separating point and pick-up guide may result in an increased carbon loss. Contamination on the conductor area can be removed mechanically with a cleaning brush. The local Conductix-Wampfler service partner will provide information concerning the cleaning brushes.
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Page 14: Start-Up After Maintenance
Operating instructions Conductor rail program 0832 System description Support profile, system hanger and adjustments for rack consoles: CAUTION! Machine/property damages Visual inspection for damages, breakages, contamination or corrosion; if necessary, replace. Check the height of the horizontal contact of the current collector arms (Y direction). Adjust, if necessary. -
Page 15: Cleaning
Conductix-Wampfler AG prior to their application. Disassembly/reassembly/adjustment of the conductor rail system or parts of the conductor rail system within the scope of cleaning requires the approval of the “conductor rail engineering department” of the Conductix-Wampfler AG. 7.4 Insulation measurement In order to determine the necessity for cleaning, and/or the success of cleaning the conductor rail system, measurements of the insulation resistance before/after cleaning must be performedand recorded in a protocol. -
Page 16: Description Of The Individual Products
Operating instructions Conductor rail program 0832 System description In order to prevent incorrect measurements, the conductor rail system must be insulated, i.e. on the power feeds belonging to he onductor rail system, as well as on the current collectors/terminal boxes belonging to the conductorrail system. -
Page 17: Environmental Compatibility / Risks
Operating instructions Conductor rail program 0832 System description 7.6 Environmental compatibility / Risks B.W.R. 210 S.L.X.-Top O.C.X. oxide dissolver Biodegradable At more than 97% Flashpoint Non-combustible > 55°C - class A III > 65°C - class A III Identification according to “Ordinance on Hazardous... -
Page 18: Packaging / Processing / Supply Source
Operating instructions Conductor rail program 0832 System description 7.8 Packaging / Processing / Supply source B. W. R. 210 S.L.X.-Top O.C.X. oxide dissolver Packaging Loose items Loose items / spray Loose items / spray can Processing Mix 1:50 / processing via a spray process... -
Page 19: Troubleshooting And Repair
Operating instructions Conductor rail program 0832 System description 8 Troubleshooting and repair Defects that occur in reality are, as far as known to us, listed in the table below and are supplemented with repair measures. Repairs may only be performed by qualified personnel. -
Page 20: Decommissioning, Dismantling And Disposal
Dismantling the conductor strips: Remove the covers on the back of the power feed (compare MV0832-0004-E), connector module (compare MV0832-0012-E) and repair module (compare MV 0832-0013-E) and all setscrews. Pull out the conductor strips to the ends of the system. BAL0832-0001a-EN www.conductix.com... - Page 21 Release the nuts for the support profile connection on both sides 8 x (4 x top and 4 x bottom) and push the support profile connector inward (compare MV 0832-0012-E and MV 0832-0013-E)! Hold the connector and repair modules during dismantling. Falling parts may result in injuries!
- Page 22 Operating instructions Conductor rail program 0832 System description The materials of the components and single parts may be derived from the following overview. Component --> single part Material Insulation profile Expansion connector --> black plastic profile End cap cover Support profile...
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Page 23: Glossary
Single or multi-pole conductors in an insulation profile that transmits current or data Conductor rail Contains all Conductix-Wampfler components for the current and data connection that transfer power system to a moving storage/retrieval system from a stationary installed power feed... - Page 24 Operating instructions Conductor rail program 0832 System description Connector pin Plastic part for connecting rounded support profiles Console Vertical steel elements, to which a conductor rail system can be attached via adapter and/or screws. Constriction Reduced width of a pole, which constricts the movement of the collector insulation...
- Page 25 Operating instructions Conductor rail program 0832 System description Contact surfaces between consoles, rack consoles and the adapter/system hanger Mounting surfaces Operational Permissable wear zone of a current collector head (between the new condition and the minimum performance height) Excessive heating of the conductor strips due to an incorrectly designed system...
- Page 26 Operating instructions Conductor rail program 0832 System description Movement of the current collector over conductor strip joining point (as in the connector and repair Transit modules) or over conductor strip ends (as in insulation separating points and pick-up guides) Uncoiling device...
- Page 27 Operating instructions Conductor rail program 0832 System description Conductix-Wampfler GmbH Phone: +49 (0) 7621 662-0 Rheinstraße 27 + 33 Fax: +49 (0) 7621 662-144 79576 Weil am Rhein - Märkt info.de@conductix.com Germany www.conductix.com Importer for the United Kingdom: Conductix-Wampfler Ltd.
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