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Festoon Manual
Heavy Duty C-Track
XA-966300.3
Heavy Duty C-Track Manual

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Summary of Contents for Conductix-Wampfler Festoon Heavy Duty C-Track

  • Page 1 Festoon Manual Heavy Duty C-Track XA-966300.3 Heavy Duty C-Track Manual...
  • Page 2 CONDUCTIX INCORPORATED The technical data and images which appear in this manual are for informational purposes only. NO WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, ARE CREATED BY THE DESCRIPTIONS AND DEPICTIONS OF THE PRODUCTS SHOWN IN THIS MANUAL. Conductix makes no warranty (and assumes no liability) as to function of equipment or operation of systems built according to customer design or of the ability of any of its products to interface, operate or function with any portions of customer systems not provided by Conductix.
  • Page 3: Table Of Contents

    TABLE OF CONTENTS SECTION 1 - SAFETY Safety Information Responsibility Safety Messages Electrical Warnings Operational Warnings Maintenance Warning SECTION 2 - OVERVIEW Specifications Recommended Tools SECTION 3 - INSTALLATION Track Hanger Installation Track Joint Assemblies Installation Anchor Clamp Installation Girder Clamp Installation End Clamp Installation Cable Trolley Installation Tow Trolley / Control Box Trolley Installation...
  • Page 4: Section 1 - Safety

    SECTION 1 - SAFETY Safety Information Responsibility All owner, operator, and maintenance personnel must read and understand all manuals associated with this product before installation, operation, or maintenance. The manual provides information on the recommended installation, operation, and maintenance of this product. Failure to read and follow the information provided could cause harm to yourself or others and/or cause product damage.
  • Page 5: Section 2 - Overview

    SECTION 2 - OVERVIEW Heavy Duty C-Track Manual...
  • Page 6: Specifications

    SECTION 2 - OVERVIEW Specifications • Maximum trolley speed is 500 fpm. • Maximum load per trolley is 80 lbs. • C-Track material is 12 gauge galvanized or stainless steel. Loop depth of 3 ft. is typical unless otherwise specified. •...
  • Page 7: Section 3 - Installation

    SECTION 3 - INSTALLATION Located longitudinal center line of runway where channel is to be installed. If the C-Track is to be attached under a beam or stud, the hanger locations should be marked and drilled, or crossarm support installed. Track Hanger Installation 9/16”...
  • Page 8: Anchor Clamp Installation

    SECTION 3 - INSTALLATION Anchor Clamp Installation 9/16” & 7/16” Open / Box End Wrench required. Anchor clamps are designed to hold the track in place while allowing free expansion of the system due to temperature changes. One anchor clamp is required per run and should be placed as close to the center of the system as possible.
  • Page 9: Cable Trolley Installation

    SECTION 3 - INSTALLATION Cable Trolley Installation WARNING • Do not install trolleys in the C-Track until all hangers and splices are securely fastened to the recommended torque. The cable Trolley is the device with rollers that rolls inside the C-Track and carries the electrical cable down the track. 1.
  • Page 10: Installation Of Cables

    SECTION 3 - INSTALLATION Installation of Cables 1. Before beginning the installation of cables, remove the cable clamping pad assemblies from the tow trolley, trolleys, and end clamp. 2. Install cables on the equipment per the pre-designed arrangement or the following rules: 3.
  • Page 11: Tow Webbing Installation

    SECTION 3 - INSTALLATION Tow Webbing Installation Tow webbing is used in both High Speed and Outdoor applications to reduce the shock and pulling tension on the electrical cable. The tow webbing is installed on top of the electrical cable and held in place by the saddle on the cable trolley.
  • Page 12: Section 4 - Operation

    SECTION 4 - OPERATION Pre-Operation Inspection 1. The festoon system is now installed. Prior to hookup and application of power, the carrier should be cycled manually, if possible. 2. Check for proper mounting of end clamps. 3. Check for obstructions of channel joints. 4.
  • Page 13 Heavy Duty C-Track Manual...
  • Page 14 www.conductix.us USA / LATIN AMERICA CANADA MÉXICO BRAZIL 10102 F Street 18450 J.A. Bombardier Calle Treviño 983-C Rua Luiz Pionti, 110 Omaha, NE 68127 Mirabel, QC J7J 0H5 Zona Centro Vila Progresso Apodaca, NL México 66600 Itu, São Paulo, Brasil CEP: 13313-534 Customer Support Customer Support...

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