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Related Manuals for Conductix-Wampfler 1400 Series
Summary of Contents for Conductix-Wampfler 1400 Series
- Page 1 Spring Cable Reel 1400 Series Manual (Including 1400 Series Welding & Grounding Reels) XA-962000.9 | 08.05.21 1400 SERIES CABLE REEL MANUAL...
- Page 2 Buyer’s name - provided that Seller shall have the right to elect to defend any such suit or action for the account of Buyer. The foregoing shall be the exclusive remedies of the Buyer and all persons and entitles claiming through the Buyer. 1400 SERIES CABLE REEL MANUAL...
- Page 3 Ask us for a quote on expert system installations,inspections, preventative maintenance, and repairs/retrofits. As the world’s largest single source manufacturer of mobile electrification products, Conductix-Wampfler has the unique ability to offer a degree of service not found anywhere else. Conductix-Wampfler’s team of highly qualified service technicians and engineers have years of experience servicing our complete line of products.
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Page 4: Table Of Contents
4.5 Spring Motor Replacement SECTION 5 - REELSAFE BRAKE 5.0 Operation / Location 5.1 Retraction Speed Adjustment 5.2 Drive Chain Tension Adjustment 5.4 REELSAFE Insalled View SECTION 6 - TROUBLESHOOTING SECTION 7 - REPLACEMENT PARTS NOTES CONTACT INFORMATION 1400 SERIES CABLE REEL MANUAL... -
Page 5: Section 1 - Safety
1.2.3 The obligations agreed upon in the delivery agreement and our General Terms and Conditions of business apply, as do the delivery conditions of the manufacturer and the legal regulations applicable at the time the contract was concluded. 1.2.4 All products are subject to technical modifications in the context of improvement of function and further development. 1400 SERIES CABLE REEL MANUAL... -
Page 6: Personnel Requirements-Qualifications
Keep unauthorized personnel away from the working area. In case of doubt, address the person and direct them away from the working area. Stop working, as long as unauthorized persons are in the working area. 1400 SERIES CABLE REEL MANUAL... -
Page 7: Personell Requirements - Training
Do not disassemble the spring motor for any reason. Serious personal injury could result. This cable reel is equipped with springs under tension. Contact the factory for assistance: In the US call: +1 402-339-9300 or +1-800-521-4888 In Canada call: +1-800-667-2487 1400 SERIES CABLE REEL MANUAL... -
Page 8: Maintenance Warnings
1.11 Electrical Ratings 1.11.1 All 1400 Series reels with or without cables are rated and should not be used at voltages and or amperes above the rating on the reel, see Table 11-1. Please consult the factory prior to making any changes in volts and amps of cable, as change could affect reliability or safety. -
Page 9: Labels/Markings
1.11 Electrical Ratings 1.11.1 All 1400 Series reels with or without cables are rated and should not be used at voltages and or amperes above the rating on the reel, see Table 11-1. Please consult the factory prior to making any changes in volts and amps of cable, as change could affect reliability or safety. -
Page 10: Section 2 - Product Disposal
All other components are to be disposed of in accordance with their material composition. Take care with items identified as Substances of Concern. 2.0.3 Local authorities or special disposal companies can provide information about environmentally appropriate disposal. 1400 SERIES CABLE REEL MANUAL... -
Page 11: Section 3 - Installation
3.0.4.1 The cable is lifted vertically in lift applications. The reel is normally designed to handle only the total weight of the cable. Some lift applications may require ball stops to control the length of cable to be retracted. See Figure 3-4. Suspended Supported Figure 3-1 Figure 3-2 Mobile Fixed 4’ Max Figure 3-3 Figure 3-4 1400 SERIES CABLE REEL MANUAL... -
Page 12: Standard Mounting
(See Section 3.2 Pivot Base Mounting). 3.2 Pivot Base Mounting 3.2.1 All 1400 Series Cable Reels can be furnished with a pivot base to allow the reel to rotate and keep the extended cable perpendicular to the application. 3.2.2 The PVB Pivot Base has the ability to rotate up to 345°. Travel can be limited to 90°, 180°, or 270° by installing an additional roll pin in the appropriate available hole (see Figure 3-6). -
Page 13: Roller Guide
SECTION 3 - INSTALLATION 3.3 Roller Guide 3.3.1 All 1400 Series units are equipped with a roller guide (PR87-#). The function of the guide is to center the cable on the spool and to help the reel wrap cable more evenly. -
Page 14: Ratchet
3.6.5 Perform a continuity check to verify circuits. Replace the cover gasket if damaged. 3.6.6 Remove (2) nuts. Install gasket and cover. Re-install and tighten nuts (6). Wrap new cable on drum spool. Adjust spring tension by following the procedure in Section 3.7 Spring Tension Adjustment section. 1400 SERIES CABLE REEL MANUAL... - Page 15 Termination Set-screw Feeder Cord Set-screw Feeder Cord Service Cable Terminal (on spool; up to Brush Post 12 conductors.) Terminal Block Drive Collar Set-screw Service Leads Figure 3-13 Cable Reel Ring Figure 3-14 Welding Reel Ring 1400 SERIES CABLE REEL MANUAL...
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Page 16: Spring Tension Adjustment
Consult the factory or your representative if number of spool turns is not within parameter. 3.7.5 Repeat steps 2 through 4 if necessary, to add tension. To decrease tension, rotate drum and cable counterclockwise. Wrap Viewing from Slip Ring Cover Figure 3-17 1400 SERIES CABLE REEL MANUAL... -
Page 17: Power Connections
3.8.5 If a supply cable entrance watertight is used, be sure gland size is correct for cable diameter. Tighten to seal and to prevent cable pullout. The watertight needs to have 1” NPT thread. Supply Cable Supply Cable Terminal Block Supply Cable Connections Supply Leads Figure 3-18 1400 SERIES CABLE REEL MANUAL... -
Page 18: Section 4 - Maintenance
Check for excessive brush wear. Replace brushes as necessary. • Inspect cable for damage or wear which would make it unsafe to use. Brush Spring Brush Replace Brush @ 0.09” Insulator Ring Figure 4-1 1400 SERIES CABLE REEL MANUAL... -
Page 19: Slip Ring Replacement
Set Screw(s) Cable Entrance Watertight Spool Cable Slip Ring PR90 - (1,3,5) Terminal PR35 - (1, 2, 3, 4, 6, 8, 10, or 12) Set Screws Model 145********* Welding Ring Ring Version Part #41182 Figure 4-1 1400 SERIES CABLE REEL MANUAL... -
Page 20: Cable Replacement
4.4.12 Follow steps 4-13 in the Cable Installation section to install the replacement cable, taking care to avoid twisting the cable while winding it onto the reel. Care should also be taken to match the color coded cable leads. (For additional information on wiring, see Power Connections section.) 1400 SERIES CABLE REEL MANUAL... -
Page 21: Spring Motor Replacement
4.5.1 The spring replacement process is determined by the spring configuration and cannot be performed in the field. The entire spring motor assembly must be replaced as a unit. Read description on Conductix-Wampfler label to identify spring (see image below). -
Page 22: Section 5 - Reelsafe Brake
SECTION 5 - REELSAFE BRAKE NOTE: For any troubleshooting issues encountered during the operation of the REELSAFE brake, please contact Conductix-Wampfler for assistance. 5.0 Operation/Location 5.0.1 The REELSAFE brake limits a spring-powered reel’s retraction speed where it will not damage personnel or property should an accidental uncontrolled retraction occur. -
Page 23: Section 6 - Troubleshooting
2) Excessive carbon dusk accumulation. 2) Clean dust from inside slip ring. 3) Water or moisture in slip ring. 3) Check gasket seal. 4) Loss of brush to ring contact. 4) Replace brush and/or brush spring. 1400 SERIES CABLE REEL MANUAL... -
Page 24: Section 7 - Replacement Parts
SECTION 7 - REPLACEMENT PARTS 1400 SERIES CABLE REEL MANUAL... -
Page 25: Notes
NOTES 1400 SERIES CABLE REEL MANUAL... -
Page 26: Contact Information
(+52 81) 1090 9025 (+52 81) 1090 9013 Phone +1-402-339-9300 Phone +1-450-565-9900 +1-402-339-9627 +1-450-951-8591 (+52 81) 1090 9014 Fax (+55 11) 4813 7330 info.br@conductix.com info.us@conductix.com info.ca@conductix.com info.mx@conductix.com latinamerica@conductix.com Contact us for our Global Sales Offices 1400 SERIES CABLE REEL MANUAL XA-962000.9 | 08.05.21...
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