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Kodak MULTILOADER 700 Service Manual

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Publication No. SM 3053-3
12/98
supersedes SM 3053 from 4/1990
Kodak
and SM 3053-2 from 11/1995
SERVICE MANUAL
for the
KODAK MULTILOADER 700 and
KODAK MULTILOADER 700 PLUS
© KODAK AG STUTTGART, 1995, 1998

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Summary of Contents for Kodak MULTILOADER 700

  • Page 1 Publication No. SM 3053-3 12/98 supersedes SM 3053 from 4/1990 Kodak and SM 3053-2 from 11/1995 SERVICE MANUAL for the KODAK MULTILOADER 700 and KODAK MULTILOADER 700 PLUS © KODAK AG STUTTGART, 1995, 1998...
  • Page 2 Kodak shall not be liable for any loss or damage, including consequential or special damages, resulting from the use of this information, even if loss or damage is caused by Kodak’s negligence or other fault.

  • Page 3: Table Of Contents

    REPLACEMENT MAGAZINE SUCKER BAR .............. 2-37 REPLACEMENT TRANSPORT BELT ................2-40 REPLACEMENT CASSETTE SUCKERS ..............2-44 REPLACEMENT TRANSPORT SHAFT ASSY ............2-45 REPLACEMENT TRANSFORMER T1 ................. 2-47 REPLACEMENT OF PRINTER ..................2-48 CHAPTER 3 ..........................3-1 INFILL PANEL REPAIR KIT 9289936 ................3-1 KODAK AG, Stuttgart 12/98...
  • Page 4 CASSETTE OPENER OPENER LENGTH ADJUSTMENT ........4-23 ADJUSTMENT OF CASSETTE SUCKER BAR (ML700 without Mod 28) ....................4-37 ADJUSTMENT OF CASSETTE SUCKER BAR (ML700 with Mod 28 and ML700 Plus) ............... 4-42 CASSETTE BLOW PIPES ..................... 4-48 12/98 KODAK AG, Stuttgart...
  • Page 5 TUNNEL SENSOR TSF / TSR (ML700 only) REPAIR KIT 9194426 ..................... 4-82 PNEUMATIC SYSTEM CASSETTE ................4-83 PNEUMATIC SYSTEM FILM POCKET................ 4-85 ADJUSTING HUMIDIFIER PCB A16................4-87 CHAPTER 5 ..........................5-1 PREVENTIVE MAINTENANCE ..................5-1 CHAPTER 6 ..........................6-1 COMPONENT LOCATOR ....................6-1 KODAK AG, Stuttgart 12/98...
  • Page 6 SM 3053-3 TABLE OF CONTENTS 12/98 KODAK AG, Stuttgart...

  • Page 7: Electrostatic Discharge

    Spray the carpet. ESD that is generated when you walk over carpet is a major culprit in component destruction. In some cases, especially in low-humidity environments, you may need to periodically spray carpets with an anti-static preparation, available at local stores. KODAK AG, Stuttgart 12/98...

  • Page 8: Safety Warnings

    · Use a portable grounding mat if you cannot repair components at an ESD-protected workstation. (Kodak’s Customer Equipment Services Division can assist you in setting up ESD-protected workstations.) ·...

  • Page 9: Chapter 1

    DOUBLE FILM SENSOR A DOUBLE FILM SENSOR similar to the ML300 is used. It measures the thickness and not the transparency of the film. This DOUBLE FILM SENSOR cannot be retrofitted into the ML700. figure 1-1 KODAK AG, Stuttgart 12/1998...
  • Page 10 A CONVEYER END STOP is installed. This END STOP eases the correct positioning of the CONVEYER in case that the complete assembly had been removed from the ML700 PLUS. The END STOP is retrofittable into the ML700. It is part of Modification 28. CONVEYER END STOP figure 1-2 12/1998 KODAK AG, Stuttgart...
  • Page 11 CASSETTE. This improves the picking up of the film from the CASSETTE. See the drawing on the next page. Both alterations are available as Modification 28 for the ML700. CASSETTE SUCKER BAR GUIDE ROLLER ADJUSTMENT SCREW figure 1-3 KODAK AG, Stuttgart 12/1998...
  • Page 12 3053-3 INTRODUCTION PIVOT figure 1-4 12/1998 KODAK AG, Stuttgart...
  • Page 13 3053-3 FILM POCKET DETENT SPRING A stronger FILM POCKET DETENT SPRING is used to hold the FILM POCKET in place. This alteration is available as part of Modification 28 for the ML700. DETENT SPRING figure 1-5 KODAK AG, Stuttgart 12/1998...
  • Page 14 BRAKE BELT TENSIONERS are used in addition to the BRAKE BELT. The braking force is adjustable with an ADJUSTMENT NUT. This alteration is available as Modification 26 for the ML700. ADJUSTMENT NUT BRAKE BELT BRAKE BELT TENSIONER figure 1-6 12/1998 KODAK AG, Stuttgart...
  • Page 15 Instead of 2 DOOR SOLENOIDS just 1 is used at a different position. A new DOOR INTERLOCK SWITCH is used too. These alterations are not retrofittable to the ML700. MAGAZINE DOOR SOLENOID MAGAZINE DOOR INTERLOCK figure 1-7 KODAK AG, Stuttgart 12/1998...
  • Page 16 A SPACER at the OPENER SHAFT prevents it from excessive vibrations. Due to the strong vibrations SWITCHES S4, S5, S6 could become actuated at the wrong time. This alteration is available as MODIFICATION 25 for the ML700 SPACER figure 1-8 12/1998 KODAK AG, Stuttgart...
  • Page 17 INTRODUCTION 3053-3 TOTAL CYCLE COUNTER The TOTAL CYCLE COUNTER is relocated. The COUNTER can be accessed after lifting the TOP COVER. TOTAL CYCLE COUNTER figure 1-9 KODAK AG, Stuttgart 12/1998...
  • Page 18 QUARTER TURN SCREWS. To release the PANEL turn the SCREWS ¼ turn ccw. To fix the PANEL turn the SLOT of the SCREW vertical and then just press on the SCREW HEAD. The Panels are not retrofittable to the ML700. QUARTER TURN SCREW figure 1-10 12/1998 1-10 KODAK AG, Stuttgart...
  • Page 19 ML700, routed through the HUMIDIFIER and blown back into the ML700. It is now possible to raise the humidity up to 40%. The factory setting is 40%. This alteration is available as Modification 27 for the ML700. Opening of HUMIDIFIER COVER PLATE figure 1-11 KODAK AG, Stuttgart 1-11 12/1998...

  • Page 20: Power Supply

    The old COMPRESSOR is replaced with a new one. The new one has an increased life time and is muchquieter. With the new COMPRESSOR it takes approximately 40 seconds to fill up the AIR BOTTLE. The new COMPRESSOR can be installed on both the ML700 and ML700 Plus. figure 1-12 12/1998 1-12 KODAK AG, Stuttgart...
  • Page 21 INTRODUCTION 3053-3 SENSOR FOC B6 SENSOR FOC is replaced with the same type of sensors used for FILM PRESENCE DETECTION. SENSOR FOC B6 REFLECTIVE STICKER figure 1-13 KODAK AG, Stuttgart 1-13 12/1998...
  • Page 22 After pressing BUTTON 4 (open FRONT DOOR) the DOOR SOLENOID is energised for 3 seconds. If during these 3 seconds the FRONT DOOR does not open (maybe it is mechanically blocked), the STANDARD SCREEN is displayed. 12/1998 1-14 KODAK AG, Stuttgart...
  • Page 23 DETECTOR BOTTOM if there is a FILM on the bottom screen of the CASSETTE. This is done prior to loading the new FILM. If there is a FILM, the CASSETTE is transported out and the message PLEASE INSERT CASSETTE AGAIN is displayed. KODAK AG, Stuttgart 1-15 12/1998...
  • Page 24 3053-3 INTRODUCTION 12/1998 1-16 KODAK AG, Stuttgart...

  • Page 25: Chapter 2

    REPLACEMENTS 3053-3 CHAPTER 2 Note DO NOT LOOSEN THE RED MARKED SCREWS OR NUTS. THESE ARE FACTORY ADJUSTMENTS ONLY. KODAK AG, Stuttgart 12/1998...

  • Page 26: Special Tools

    METRIC OPEN END WRENCH SET ............TL 2765 FILTER, for adjusting the DOUBLE FILM SENSOR ........9191223 SERVICE KEY, INTERLOCK SWITCHES..........9901918 METRIC SOCKET WRENCH SET...............G9901934 ESD KIT ......................TL3346 DENTIST MIRROR ..................TL 2753 TEMPLATE ML700 ..................TL 5089 TEMPLATE ML700 PLUS ................TL 5089 SUCKER GAUGE ...................9194841 12/1998 KODAK AG, Stuttgart...

  • Page 27: Replacements

    Take off PROTECTIVE COVER with FILTER. (No FILTER in ML700 Plus). Unplug COMPRESSOR M9. Unscrew CONNECTOR with PRESSURE TUBING. Take out MOUNTING SCREWS. Lift front of COMPRESSOR BASE. PRESSURE TUBING PHILLIPS SCREWS (4) COMPRESSOR COVER COMPRESSOR BASE MOUNTING SCREW figure 2-1 KODAK AG, Stuttgart 12/1998...

  • Page 28: Replacement Compressor Diaphragm

    Close PRESSURE RELEASE VALVE. COMPRESSOR stops when pressure reaches +4 BAR. Check system for leakage. REPLACEMENT COMPRESSOR DIAPHRAGM Remove COMPRESSOR ASSY. Mark position of COMPRESSOR COVER. Take out 4 PHILLIPS SCREWS. Observe the 8 SPACERS. Replace COMPRESSOR DIAPHRAGM. 12/1998 KODAK AG, Stuttgart...

  • Page 29: Replacement Cassette Transport Motor M1

    Power Up ML 700. Actuate INTERLOCK OVERRIDE. Release pressure of AIR RESERVOIR. COMPRESSOR starts. COMPRESSOR stops when pressure reaches +4 bar. Check system for leakage. REPLACEMENT CASSETTE TRANSPORT MOTOR M1 Power down ML 700. Unplug ML 700. KODAK AG, Stuttgart 12/1998...
  • Page 30 Actuate INTERLOCK OVERRIDE. Enter SERVICE MODE FDAB Day, Day, 9, 9. Select Option 7.1 (TEST MODE CASSETTE IN/OUT). Run MOTOR TEST (forward / reverse ). Leave SERVICE MODE. Key in 3585 to bring all MOTORS to HOME POSITION. 12/1998 KODAK AG, Stuttgart...

  • Page 31: Replacement Cassette Opening Motor M3

    Power up ML 700. Actuate INTERLOCK OVERRIDE. Enter SERVICE MODE FDAB Day, Day, 9,9. Select Option 7.3 (OPEN-CLOSE CASSETTE). Open/close CASSETTE (press KEY # 1/2) Leave SERVICE MODE. Key in 3585 to bring all MOTORS to HOME POSITION. KODAK AG, Stuttgart 12/1998...

  • Page 32: Replacement Cassette Centring Motor M2

    Unplug S9/10. Unplug MOTOR M2. Move MOTOR to “CASSETTE CENTRING IN” position. Note Take care of different amount of spacers. Remove 4 HEX SCREWS. Remove C-RING from CENTRING LINK. Take out MOUNTING BRACKET and MOTOR M2. 12/1998 KODAK AG, Stuttgart...
  • Page 33 BRAKE BELT TENSIONER. BRAKE BELT TENSIONER figure 2-7 . Remove CLUTCH SCREW. Remove CAM with CLUTCH. Note Observe LOCATING PIN and the SPACERS. Remove 4 Nuts. Remove MOTOR M2 from MOUNTING BRACKET. . Install new Motor M2. KODAK AG, Stuttgart 12/1998...
  • Page 34 Adjust STOP SCREW 1 until side 1 of the ACTUATOR BRACKET is parallel to the MOTOR MOUNT. figure 2-8 . Loosen the SWITCH BRACKET and adjust S9 to make it actuate 0.6 mm earlier. Move CENTRING BARS completely in. 12/1998 2-10 KODAK AG, Stuttgart...
  • Page 35 Feed in a CASSETTE 35 x 43 cm or 18 x 43 cm. The CENTRING BARS should now open 0.3 - 0.5 mm on each side after CENTRING. Readjust the BRAKE BELT Tension with the ADJUSTMENT SCREW if necessary. KODAK AG, Stuttgart 2-11 12/1998...
  • Page 36 TENSIONER. If it touch loosen the 2 MOUNTING SCREWS and move the BRAKE STOP as requiresed. Tighten the SCREWS. The BRAKE STOP should not touch the BRAKE BELT TENSIONER here. There should be a gap of 1-2 mm. MOUNTING SCREW ADJUSTMENT NUT ADJUSTMENT NUT figure 2-10 12/1998 2-12 KODAK AG, Stuttgart...
  • Page 37 Run a few more cycles and ensure that the INTERLOCK SYSTEM is working. FUNCTION TEST. Enter SERVICE MODE FDAB, Day, Day, 9, 9. Select option 7.2 (ALIGN CASSETTE). CENTRING BARS in/out (press1/2) Leave SERVICE MODE. Key in 3585 to bring all MOTORS to HOME POSITION. KODAK AG, Stuttgart 2-13 12/1998...

  • Page 38: Replacement Magazine Opener Motor M6

    . Install new MOTOR. Use the CONNECTING LINK deliverred with the new motor. The old CONNECTING LINK may cause a short circuit on PCB A10. Check that MOTOR M6 does not touch PCB A10. . Adjust MAGAZINE OPENER MOTOR M6 12/1998 2-14 KODAK AG, Stuttgart...

  • Page 39: Replacement Film Pocket Motor M7

    Leave SERVICE MODE. Key in 3585 to bring all motors to HOME POSITION. REPLACEMENT FILM POCKET MOTOR M7 Power down ML 700. Unplug ML 700. Take off REAR PANEL, open the LEFT SIDE PANEL and unplug MOTOR M7. HEX SCREW (4) FILM POCKET MOTOR M7 figure 2-12 KODAK AG, Stuttgart 2-15 12/1998...
  • Page 40 Note Pull out MAGAZINES so that they will not be hit by the MAGAZINE SUCKERBAR. Move MAGAZINE SUCKER BAR in and out. Leave SERVICE MODE. Key in 3585 to bring all MOTORS to HOME POSITION. 12/1998 2-16 KODAK AG, Stuttgart...

  • Page 41: Replacement Vacuum Pump Cassette M11

    Open LEFT SIDE PANEL. Unplug MOTOR M11 and SWITCH S30 ( VACUUM SWITCH ). Remove TUBING. Remove MOUNTING SCREWS. VACUUM PUMP M11 MOUNTING SCREWS figure 2-13 Disconnect GROUND WIRE. Lift out VACUUM PUMP. . Install new VACUUM PUMP. KODAK AG, Stuttgart 2-17 12/1998...
  • Page 42 Switch on VACUUM PUMP. PUMP runs for a short moment until vacuum reached the set level. Take off VACUUM TUBING. PUMP runs. Switch off VACUUM PUMPS (press KEY # 2). Connect VACUUM TUBING. Connect the VACUUM GAUGE. Connect the VACUUM GAUGE here figure 2-14 12/1998 2-18 KODAK AG, Stuttgart...
  • Page 43 2-15 Tighten the LOCK NUT. If necessary readjust the vacuum with the FINE ADJUSTMENT SCREW. Switch off CASSETTE SUCKING and VACUUM PUMPS. Leave SERVICE MODE. Key in 3585 to bring all MOTORS to HOME POSITION. KODAK AG, Stuttgart 2-19 12/1998...

  • Page 44: Replacement Vacuum Pump Magazine M10

    Install new VACUUM PUMP FUNCTION TEST Go to SERVICE MODE FDAB, Day, Day, 9, 9. Select Option 7.8.2 (MOTOR VACUUM PUMPS). Switch on VACUUM PUMPS on (press KEY # 1). Pump runs for a short moment. 12/1998 2-20 KODAK AG, Stuttgart...
  • Page 45 Cover MAGAZINE SUCKERS with a FILM. Loosen the LOCK NUT and adjust with the BRASS NUT the vacuum to -400 mBar - 30 mBar. See the drawing on the next page. Tighten the LOCK NUT. KODAK AG, Stuttgart 2-21 12/1998...
  • Page 46 FINE ADJUSTMENT SCREW figure 2-18 If necessary readjust the vacuum with the FINE ADJUSTMENT SCREW. Switch off CASSETTE SUCKING and VACUUM PUMPS. Leave SERVICE MODE. Key in 3585 to bring all MOTORS to HOME POSITION. 12/1998 2-22 KODAK AG, Stuttgart...

  • Page 47: Replacement Stepper Motor M8

    REPLACEMENT STEPPER MOTOR M8 Power down ML 700. Unplug ML 700. Take off TOP COVER and REAR PANEL. Open LEFT SIDE DOOR. Unplug MOTOR M8. Loosen SPROCKET SETSCREWS. figure 2-19 Slide SPROCKET onto SAFETY SCREW. Remove 4 NUTS. KODAK AG, Stuttgart 2-23 12/1998...

  • Page 48: Replacement Cassette Unloading Motor M4

    Take off LEFT SIDE DOOR. Unplug MOTOR M4. Remove VACUUM PUMP CASSETTE M11 (see Removal Procedure). Move CASSETTE OPENER to Open. Loosen CLUTCH SETSCREWS (2) on DRIVE SIDE. Mark position of MOTOR M4 and STOPS on FRAME. 12/1998 2-24 KODAK AG, Stuttgart...
  • Page 49 Go to SERVICE MODE FDAB, Day, Day, 9, 9. Open EXIT DOOR by hand and select Option 7.4 (CASSETTE SUCKER BAR). Move CASSETTE SUCKER BAR in and out. Leave SERVICE MODE. Key in 3585 to bring all MOTORS to HOME POSITION. KODAK AG, Stuttgart 2-25 12/1998...

  • Page 50: Replacement Film Transport Motor M5

    Open TOP COVER. Open RIGHT SIDE DOOR. Unplug MOTOR M5. Cut WIRE WRAP at MOTOR. GEAR NUTS (3) MOTOR M5 TIMING BELTS WIRE TIE figure 2-21 Take off 3 SCREWS. Take off both TIMING BELTS and GEAR. 12/1998 2-26 KODAK AG, Stuttgart...

  • Page 51: Replacement Film Pocket Assy

    Leave SERVICE MODE, and key in 3585 to bring all MOTORS to HOME POSITION. REPLACEMENT FILM POCKET ASSY Power down ML 700. Unplug ML 700. Take off REAR PANEL. Take off LEFT SIDE DOOR. Unplug PCB A7. PCB A7 Unplug here figure 2-22 KODAK AG, Stuttgart 2-27 12/1998...
  • Page 52 Take off CABLE from MOUNTING BRACKET. FILM POCKET MOTOR M7 PLUG MOUNTING BRACKET figure 2-23 Move FILM POCKET to MAGAZINE LEVEL 4. Measure distance between: A END of SHAFT to MAGAZINE and B BEGINNING of SHAFT to MAGAZINE. figure 2-24 12/1998 2-28 KODAK AG, Stuttgart...
  • Page 53 WITHOUT SECURING THE CHAIN THE COUNTERWEIGHT MAY FALL DOWN. Secure CHAIN with a WIRE TIE . Caution HOLD FILM POCKET, OTHERWISE IT MAY FALL DOWN. . Take out CHAIN LINK. See the top drawing on the next page. KODAK AG, Stuttgart 2-29 12/1998...
  • Page 54 3053-3 REPLACEMENTS CHAIN LINK figure 2-26 . Carefully lower the FILM POCKET to the bottom. Take out 2 ALLEN SCREWS. DO NOT LOOSEN THE 2 RED MARKED SCREWS ALLEN SCREW (2) figure 2-27 12/1998 2-30 KODAK AG, Stuttgart...

  • Page 55: Replacement Of Film Pocket Torsion Springs For Ml700 Up To Sn 2022 (50 Hz) And 5931 (60Hz) If Modification 19 Is Not Installed

    ML700 up to SN 2022 (50 Hz) and 5931 (60Hz) if Modification 19 is not installed. Power down ML700. Unplug ML700. Separate ML700 from PROCESSOR. Take off REAR PANEL from ML700. Remove LEFT HAND FILM HOLDER of FILM POCKET. KODAK AG, Stuttgart 2-31 12/1998...
  • Page 56 Make sure that the DOWEL PIN of the LEFT HAND CAM is engaged to the MAGAZINE SUCKER BAR ARM. Install new TORSION SPRINGS. . Do not tighten the MOUNTING SCREW of the MAGAZINE SUCKER BAR ARM. 12/1998 2-32 KODAK AG, Stuttgart...

  • Page 57: Replacement Of Film Pocket Clutch Spring For Ml700

    . MOUNT the COVER onto the MAGAZINE. REPLACEMENT OF FILM POCKET CLUTCH SPRING for ML700 Plus and for ML700 with Modification 19 installed. Power down ML700. Unplug ML700. Separate ML700 from PROCESSOR. Take off REAR PANEL from ML700. KODAK AG, Stuttgart 2-33 12/1998...
  • Page 58 3053-3 REPLACEMENTS Loosen the COLLAR SET SCREW. right-hand FILM REJECTOR C-RING CLUTCH SPRING COLLAR SET SCREW figure 2-29 12/1998 2-34 KODAK AG, Stuttgart...

  • Page 59: Replacement Magazine Suckers

    The SUCKER GAUGE gives the dis- tance between the inner surface of the SUCKER SUCKER and the SUCKER BAR. Do not measure from the SUCKER LIP to the SUCKER BAR. MAGAZINE SUCKER SUCKER GAUGE figure 2-30 KODAK AG, Stuttgart 2-35 12/1998...
  • Page 60 The position of the slit in the BLOWPIPES is important to separate the films in the MAGAZINES. If the position of the SLIT is not correct, loosen the HEIGHT ADJUSTMENT SCREWS of the BLOWPIPES and move the BLOWPIPES up or down as required. Then fasten the SCREWS. 12/1998 2-36 KODAK AG, Stuttgart...

  • Page 61: Replacement Magazine Sucker Bar

    2-33 Exit the SERVICE MODE FUNCTION TEST Mount all PANELS. Run a few cycles to ensure proper operation. REPLACEMENT MAGAZINE SUCKER BAR Switch off the ML700. Remove the REAR PANEL. Disconnect the WHITNEY MECHANISM. KODAK AG, Stuttgart 2-37 12/1998...
  • Page 62 SUCKER BAR may fall out of its mount. Install the new MAGAZINE SUCKER BAR, connect the VACUUM HOSE and the WHITNEY MECHANISM. FUNCTION TEST Enter the SERVICE MODE. FDAB, Day, Day, 9 ,9 12/1998 2-38 KODAK AG, Stuttgart...
  • Page 63 VACUUM SYSTEM. Switch MAGAZINE SUCKING off. Take out the FILM. Switch MAGAZINE TILTING On / Off (press 1 / 2). Leave the SERVICE MODE and key in 3585 to bring all MOTORS to HOME POSITION. KODAK AG, Stuttgart 2-39 12/1998...

  • Page 64: Replacement Transport Belt

    Open TOP COVER. Remove RIGHT SIDE DOOR. Unplug CONNECTORS X2, X4, X8, X14 on PCB A9. figure 2-35 Mark position of CASSETTE CENTRING BRACKET and of PRESSURE ROLLER BRACKET. PRESSURE ROLLER BRACKET CASSETTE CENTRING BRACKET figure 2-36 12/1998 2-40 KODAK AG, Stuttgart...
  • Page 65 BLOW PIPE figure 2-37 . Take out right-hand CENTRING BAR. Note OBSERVE THE AMOUNT OF SPACERS. Take out left and right BEARING MOUNTING BRACKET. BEARING MOUNTING BRACKET ALLEN SCREW (2) SPACERS FRONT TRANSPORT ROLLER figure 2-38 KODAK AG, Stuttgart 2-41 12/1998...
  • Page 66 3053-3 REPLACEMENTS . Take out BEARING MOUNTING BLOCK. ALLEN SCREWS BEARING MOUNTING BLOCK REAR TRANSPORT ROLLER figure 2-39 Loosen SET SCREW of CLUTCH ASSY. BEARING MOUNT- ING BLOCK SET SCREW CLUTCH ASSY figure 2-40 12/1998 2-42 KODAK AG, Stuttgart...
  • Page 67 . Do the CASSETTE SUPPORT ADJUSTMENT. See Chapter 4. FUNCTION TEST Enter SERVICE MODE FDAB, Day, Day, 9.9. Select Option 7.1 (FEED CASSETTE). Move BELT forward and backward. Leave SERVICE MODE. Key in 3585 to bring all MOTORS to HOME POSITION. KODAK AG, Stuttgart 2-43 12/1998...

  • Page 68: Replacement Cassette Suckers

    Take out 8 SCREWS. See figure 29. Do not damage the THREADS in the SUCKER BAR. Take out SUCKERS with MOUNTING PLATE. Replace SUCKERS. . Mount the CASSETTE SUCKER BAR . Connect the VACUUM HOSE 12/1998 2-44 KODAK AG, Stuttgart...

  • Page 69: Replacement Transport Shaft Assy

    • Unplug TUNNEL CONNECTOR • Open QUICK DISCONNECTOR • Release TUNNEL SAFETY LOCK • Pull ML 700 away from TUNNEL Open RIGHT and LEFT SIDE DOOR. Take off complete TOP COVER. Remove both VACUUM PUMPS. KODAK AG, Stuttgart 2-45 12/1998...
  • Page 70 2-43 Loosen the 2 ALLEN SCREWS of the PULLEY. Move SHAFT to the right. . Take PULLEY, STUD, GEAR and BEARING from the SHAFT. BEARING MOUNT BEARING CIRCLIP ALLEN SCREW (2) SCREWS (4) figure 2-44 12/1998 2-46 KODAK AG, Stuttgart...

  • Page 71: Replacement Transformer T1

    Take HEX SCREW and TORX SCREW out and remove the TRANSFORMER COVER. See the top drawing on the next page. Make a note on how the TRANSFORMER is wired. Disconnect TRANSFORMER. Take out the 4 HEX TRANSFORMER MOUNTING SCREWS. Pull out the TRANSFORMER to the front. KODAK AG, Stuttgart 2-47 12/1998...

  • Page 72: Replacement Of Printer

    Power down ML 700. Unplug ML 700. Pull out DRAWER. Take out the 2 FRONT ALLEN SCREWS. REAR ALLEN SCREWS (2) FRONT ALLEN SCREWS (2) PRINTER COVER HEX STUDS under COVER TORX SCREWS figure 2-46 12/1998 2-48 KODAK AG, Stuttgart...
  • Page 73 Take off the PRINTER COVER. Take out the 2 HEX STUDS. Take out the PRINTER. Install the new PRINTER. Function Test Note The new PRINTER has bigger fonts than the early PRINTERS. . Print Status Report. KODAK AG, Stuttgart 2-49 12/1998...
  • Page 74 3053-3 REPLACEMENTS 12/1998 2-50 KODAK AG, Stuttgart...

  • Page 75: Chapter 3

    INFILL PANEL left ..................9289946 Take off the broken MOUNTING BOLT. Insert the REPAIR KIT SCREW from the outside. Fix the REPAIR KIT SCREW from the inside with the REPAIR KIT NUT. INFILL PANEL SCREW figure 3-1 KODAK AG, Stuttgart 12/1998...

  • Page 76: Magazine Door Spring Repair Kit 9280706

    The special tools are not part of the REPAIR KIT! • POWER DRILL • TORX L-WRENCH T20 (TL-3265 INSTALLATION Note For details see the drawing on the next page Open the MAGAZINE DOOR. Switch off the ML700 PLUS. 12/1998 KODAK AG, Stuttgart...
  • Page 77 Enlarge the rivet holes in the frame. Use the DRILL BIT from the REPAIR KIT. Mount the SPRING from the REPAIR KIT with 2 of the SELF TAPPING SCREWS from the KIT. MAGAZINE DOOR SPRING SELF TAPPING SCREW figure 3-2 KODAK AG, Stuttgart 12/1998...

  • Page 78: Printed Circuit Board A0 Pn 9189070

    SN 7273 (60 Hz) is no longer needed. Insert the LANGUAGE EPROM U35 straight into the SOCKET U35. JUMPER SETTING A0X11 ML 700 ML 700 Plus Op. Software Op. Software A0X11 Language Eprom U35 PCB A0 PN 9189070 figure 3-3 12/1998 KODAK AG, Stuttgart...

  • Page 79: Vacuum Pump Repair Kit For Ml700 / Ml700 Plus Pn 9285706

    REPAIR KITS SM 3053-3 VACUUM PUMP REPAIR KIT FOR ML700 / ML700 Plus PN 9285706 figure 3-4 KODAK AG, Stuttgart 12/1998...

  • Page 80: Tunnel Sensor Tsf / Tsr Repair Kit Pn 9194426

    Interrupt the light path with a fresh film. The voltage must now be higher than 1.5 V. It might be necessary to change the position of the TRANSMITTER PCB if the correct voltages cannot be reached. 12/1998 KODAK AG, Stuttgart...
  • Page 81 T S R R E C E I V E R T S R T R A N S M I T T E R T U N N E L C O N N E C T O R figure 3-5 KODAK AG, Stuttgart 12/1998...

  • Page 82: Film Out Of Cassette Sensor Foc Repair Kit 9194416 (Intermediate Version)

    Connect the DVM with the GROUND LEAD to TP 2 of PCB A9. Connect the positive lead to the upper wire of RESISTOR R9 PCB A9. See the drawing on page 3-10.. Adjust R27 until the voltage is the minimum value reached in step 9 + 400 mV. 12/1998 KODAK AG, Stuttgart...
  • Page 83 Interrupt the light path with a fresh film. The voltage must now be higher than 1.5 V, or 400mV higher than the voltage set in step 11. Ensure that the SENSOR WIRES are fixed with WIRE TIES. figure 3-6 KODAK AG, Stuttgart 12/1998...
  • Page 84 SM 3053-3 REPAIR KITS Adjust here figure 3-7 12/1998 3-10 KODAK AG, Stuttgart...

  • Page 85: Exit Door Spring Ml700 Plus Only

    METAL PLATE. This PLATE is held in place with 2 HEX NUTS. The SPRING prevents the LID HOOK from jumping into a vertical position. SPRING 9182536 LID HOOK figure 3-8 KODAK AG, Stuttgart 3-11 12/1998...
  • Page 86 SM 3053-3 REPAIR KITS 12/1998 3-12 KODAK AG, Stuttgart...

  • Page 87: Chapter 4

    4-1 Measure Line Voltage. Connect WIRE 807 to the corresponding TRANSFORMER TERMINAL. LINE VOLTAGE Connect WIRE 807 to TRANSFORMER TERMINAL 190 VAC 200 VAC 210 VAC 220 VAC 230 VAC 240 VAC 250 VAC figure 4-2 KODAK AG, Stuttgart 12/1998...

  • Page 88: Power Supply

    POWER SUPPLY ML700 JUMPER Do not adjust this 115V VAC 230V POTENTIOMETER. POWER FAIL is not used. NEUTRAL LINE F1 4A NORBLO JUMPER OUT FOR 230V POWER SUPPLY ML700 Plus P.F. NEUTRAL LINE N.C. figure 4-3 12/1998 KODAK AG, Stuttgart...

  • Page 89: Magazine Opener

    MAGAZINE LID. Note MAGAZINE LID MUST NOT TOUCH THE BOTTOM OF THE MAGAZINE ABOVE. figure 4-4 Loosen LOCKNUT (left-hand thread). Adjust length of ACTUATOR if necessary. Enter SERVICE MODE. FDAB,Day,Day,9,9 Select-Option 7.6 (Open-Close MAGAZINE). KODAK AG, Stuttgart 12/1998...

  • Page 90: Magazine Opener Photo Sensors B21 (Mmc), B20 (Mmo)

    MAGAZINE OPENER PHOTO SENSORS B21 (MMC), B20 (MMO) PURPOSE: SENSOR B21 (MMC) must be actuated when the GUIDE RAIL is down and SENSOR B20 (MMO) must be actuated when the GUIDE RAIL is up. figure 4-5 12/1998 KODAK AG, Stuttgart...

  • Page 91: Cassette Entry

    Note IF THE BRACKET IS ADJUSTED TOO LOW SWITCH S8 (PRL) WILL NOT BE ACTUATED. Adjust ENTRANCE ROLLER until the CASSETTE moves on the ENTRANCE ROLLER and not on the ENTRANCE PLATE (stainless steel). figure 4-6 KODAK AG, Stuttgart 12/1998...

  • Page 92: Cassette Inductive Sensors B28, B29

    SN 6120 (60 Hz) where the GUIDE RING is not glued to the INDUCTIVE SENSOR. Remove SENSOR MOUNT with INDUCTIVE SENSOR. Loosen LOCK NUT. Adjust GUIDE RING until it is 2.5 mm higher than the INDUCTIVE SENSOR. 12/1998 KODAK AG, Stuttgart...

  • Page 93: Cassette Support

    4-8 Move the CASSETTE SUPPORT 0.5 to 0.7 mm below the TRANSPORT BELT. To do so turn the 2 ADJUSTMENT SCREWS in or out. The 2 ADJUSTMENT SCREWS are installed since SN 1110 and SN 5030. KODAK AG, Stuttgart 12/1998...

  • Page 94: Cassette Transport

    Loosen MOUNTING SCREWS of left and right MOUNTING BRACKET. figure 4-9 Loosen left and right LOCKNUT. Adjust the tension of the BELT with both SET SCREWS equally. Check that a CASSETTE is transported correctly in and out. Fasten LOCKNUTS. 12/1998 KODAK AG, Stuttgart...

  • Page 95: Cassette Belt Motor M1

    CASSETTE END SWITCH S13 (CES) PURPOSE: The CASSETTE END SWITCH should be actuated when the CASSETTE is 0.5 - 1 mm away from the CASSETTE STOP. Check that it is only actuated when both ACTUATORS are pushed back. KODAK AG, Stuttgart 12/1998...

  • Page 96: Cassette Centring Motor M2

    Fasten MOUNTING SCREWS. Leave SERVICE MODE Key in 3585 to bring all MOTORS to HOME POSITION CASSETTE CENTRING MOTOR M2 PURPOSE: To set the innermost and outermost position of the CENTRING BARS. Move CENTRING BARS fully out. 12/1998 4-10 KODAK AG, Stuttgart...
  • Page 97 Move CENTRING BARS completely in. Adjust STOP SCREW 2 until side 2 of the ACTUATOR BRACKET is parallel to the MOTOR MOUNT. Adjust S10 to make it actuate 0.6 mm earlier. Fasten SCREWS and check adjustment again. KODAK AG, Stuttgart 4-11 12/1998...

  • Page 98: Cassette Centring Brake (Ml700 Without Mod 26)

    Feed in a CASSETTE 35 x 43 cm or 18 x 43 cm. The CENTRING BARS should now open 0.3 - 0.5 mm on each side after CENTRING. Readjust the BRAKE BELT Tension with the ADJUSTMENT SCREW if necessary. 12/1998 4-12 KODAK AG, Stuttgart...

  • Page 99: Cassette Centring Brake (Ml700 With Mod 26 And Ml700 Plus)

    Check that the BRAKE STOP just touches the BRAKE BELT TENSIONER. If it does not touch loosen the 2 MOUNTING SCREWS and move the BRAKE STOP in as required. Tighten the SCREWS. BRAKE BELT TENSIONER MOUNTING SCREWS BRAKE STOP figure 4-14 KODAK AG, Stuttgart 4-13 12/1998...
  • Page 100 If the gap is too small turn the ADJUSTMENT NUT ccw with an 8 mm WRENCH. If the gap is too big turn the ADJUSTMENT NUT cw with an 8 mm WRENCH. BRAKE BELT TENSIONER ADJUSTMENT NUT figure 4-15 12/1998 4-14 KODAK AG, Stuttgart...

  • Page 101: Cassette Centring Bars

    Move a CASSETTE to the CASSETTE STOP. Close the CENTRING BARS. Open the MOUNTING SCREWS. CENTRING BAR figure 4-16 Make CENTRING BARS parallel to CASSETTE. Fasten MOUNTING SCREWS. Open CENTRING BARS and take out CASSETTE. KODAK AG, Stuttgart 4-15 12/1998...

  • Page 102: Cassette Centring Stop Switches S14/15 (Ccs)

    CHECK THAT THE SWITCHES ARE NOT ACTUATED TOO EARLY. OTHERWISE THEY MIGHT BE DAMAGED. With a clearance of 0.6 - 0.8 mm between CENTRING BARS and a CASSETTE adjust S14/15 until they are actuated. S 14 /15 figure 4-17 12/1998 4-16 KODAK AG, Stuttgart...

  • Page 103: Cassette Centring

    If the FILM is not centred within ± 0.5 mm do step 4. Otherwise do step 5. Loosen the 4 BELT SUPPORT MOUNTING SCREWS. Move the BELT SUPPORT to the desired place. Do step 1 to 3 again. figure 4-18 KODAK AG, Stuttgart 4-17 12/1998...

  • Page 104: Cassette Width S2 (Cw0), S3 (Cw1) Cassette Open S1 (Co)

    Select Option 6 ( SENSOR TEST ). Lower SWITCH BRACKET until the SWITCHES are riding on their ACTUATORS. SWITCH S5 PRU is now actuated. SWITCH BRACKET S1 S2 S3 ACTUATOR figure 4-19 Fasten the SWITCH BRACKET. 12/1998 4-18 KODAK AG, Stuttgart...
  • Page 105 4-20 Lift the ACTUATOR WIRE of S2 and S3 with a CASSETTE. SWITCHES S2 and S3 must now be actuated. If not, lower the SWITCH BRACKET. ACTUATOR S1 S2 S3 SWITCH BRACKET figure 4-21 KODAK AG, Stuttgart 4-19 12/1998...

  • Page 106: Cassette Length Detection

    10 in V, 10 in X, ( X=X-OMATIC V=VIDEO FILM HOLDER) Enter SERVICE MODE. FDAB ,Day,Day,9,9 Select Option 7.1 Feed in a CASSETTE. Select OPTION 6 (SENSOR TEST ). Manually move in the CENTRING BARS until the SWITCHES S 14/15 ( CCS ) are actuated. 12/1998 4-20 KODAK AG, Stuttgart...
  • Page 107 7.0 ± 0.3 mm 10 in V 2.2 ± 0.3 mm If the difference is not correct open the MOUNTING SCREWS and move the INDEX BAR for the required distance. . Fasten the MOUNTING SCREWS. KODAK AG, Stuttgart 4-21 12/1998...

  • Page 108: Cassette Centring Clutch

    Turn the CLUTCH RING 1 step clockwise and fix it again with the COUNTERSUNK SCREW. COUNTERSUNK SCREW The hole for the COUNTERSUNK SCREW must match one of the 24 holes in the BASE RING CLUTCH RING BASE RING figure 4-24 12/1998 4-22 KODAK AG, Stuttgart...

  • Page 109: Cassette Opener Opener Length Adjustment

    Move CASSETTE OPENER BRACKET to form a straight line with the CASSETTE OPENER SHAFT. Fix position with OPENER TOOL PN 9193396. OPENER TOOL 9193396 CASSETTE OPENER BRACKET CASSETTE OPENER SHAFT C-CLIP OPENER GAUGE 9193386 figure 4-25 KODAK AG, Stuttgart 4-23 12/1998...
  • Page 110 CASSETTE OPENER is correct. Reinstall WASHER and CIRCLIPS to the CASSETTE OPENER. Note Check that the TIP of the CASSETTE OPENER SHOVEL stays parallel to the CASSETTE TRANSPORT BELT. Fasten NUT on CASSETTE OPENER. 12/1998 4-24 KODAK AG, Stuttgart...
  • Page 111 Rotate the CASSETTE OPENER BRACKET fully up to the position in the illustration. Check that the 2 EXIT DOOR BRACKET CAMS are parallel and in the same position as shown below on the EXIT DOOR BRACKET. figure 4-27 KODAK AG, Stuttgart 4-25 12/1998...
  • Page 112 MOTOR to stall. Manually move the CASSETTE OPENER BRACKET down and toward the PROCESSOR until you see the E-RING lift from each WASHER. Note If the CASSETTE lifts from the BELT, adjust the CASSETTE SUPPORT. 12/1998 4-26 KODAK AG, Stuttgart...
  • Page 113 If the clearance is not correct, loosen the 2 SCREWS of the CASSETTE OPENER BRACKET and move the OPENER SHOVEL to a distance of 2 mm (0.08 in.) from the CASSETTE LATCH. Tighten the 2 SCREWS of the CASSETTE OPENER BRACKET. KODAK AG, Stuttgart 4-27 12/1998...
  • Page 114 3053-3 ADJUSTMENTS Check the clearance again. figure 4-30 12/1998 4-28 KODAK AG, Stuttgart...
  • Page 115 Check the alignment of the edges of the ENTRANCE DOOR CAM and the BALL BEARING. If necessary: • Loosen the 2 SETSCREWS. • Adjust the 2 ENTRANCE DOOR CAMS. • TIGHTEN the 2 SETSCREWS. • Check again. KODAK AG, Stuttgart 4-29 12/1998...
  • Page 116 If necessary: • Loosen the 2 SETSCREWS • Adjust the PRESSURE ROLLER CAMS to be horizontal. The PRESSURE ROLLER CAM FOLLOWER touches the bottom of the CAM. • Tighten the 2 SETSCREWS. • Check again. 12/1998 4-30 KODAK AG, Stuttgart...
  • Page 117 Lift the CASSETTE OPENER BRACKET until the edges of the 2 PRESSURE ROLLER CAMS reach the centre of the CAM FOLLOWER. See the drawing on the next page. Check that the CAM of S5 actuates S5. See the drawing on the next page. If necessary: KODAK AG, Stuttgart 4-31 12/1998...
  • Page 118 3053-3 ADJUSTMENTS • Loosen the SETSCREW. • Adjust the position of the CAM. • Tighten the SETSCREW. • Check again. figure 4-34 12/1998 4-32 KODAK AG, Stuttgart...
  • Page 119 Move the CASSETTE OPENER BRACKET up to the vertical position and rotate approximately 3°. Check that the CAM of S4 actuates S4. If necessary: • Loosen the SETSCREW. • Adjust the position of the CAM. • Tighten the SETSCREW. figure 4-35 KODAK AG, Stuttgart 4-33 12/1998...
  • Page 120 PRESENCE DETECTOR and TYPE 2 SENSOR may have changed. In this case do the CASSETTE FILM PRESENCE DETECTOR and TYPE 2 SENSOR adjustment (page 4-49). Energise the MULTILOADER. Place all MOTORS in the HOME POSITION. 12/1998 4-34 KODAK AG, Stuttgart...
  • Page 121 Open the left SIDE DOOR. Insert the thinnest CASSETTE available. Check that S8 is deactuated. If necessary: • Loosen the SETSCREW. • Adjust the position of the ACTUATOR for S8. • Tighten the SETSCREW. • Check again. figure 4-37 KODAK AG, Stuttgart 4-35 12/1998...
  • Page 122 Check that the CASSETTE is not lifted from the BELT. If this occurs adjust the CASSETTE SUPPORT. Check that the WASHERS rotate freely. If they are tight remove the appropriate amount of WASHERS. WASHER C-RING SWITCHING SHAFT ROLLER PRESSURE BOLT CASSETTE OPENER BRACKET figure 4-38 12/1998 4-36 KODAK AG, Stuttgart...

  • Page 123: Adjustment Of Cassette Sucker Bar (Ml700 Without Mod 28)

    To optimise position of CASSETTE SUCKER BAR in CASSETTE for unloading of exposed FILM. Open TOP COVER. Enter TEST MODE. Key in 3, 1, 8 (OPEN CASSETTE). Move OPENER GAUGE 9193386 to the CASSETTE STOP. OPENER GAUGE CASSETTE STOP CASSETTE SUCKER BAR figure 4-39 KODAK AG, Stuttgart 4-37 12/1998...
  • Page 124 STOP 1 BEARING SHAFT OPENER GAUGE figure 4-40 Check that the SUCKERS are located between the two lines on the OPENER GAUGE 9193386. Check that OPENER GAUGE 9193386 rests tightly at the CASSETTE END STOP. 12/1998 4-38 KODAK AG, Stuttgart...
  • Page 125 Slightly loosen SCREW ON CAM for SWITCH S11 so that the CAM can be moved by hand. The CAM should still be tight enough to actuate SWITCH S11. The ACTUATOR must not touch the SWITCH HOUSING SCREW figure 4-41 KODAK AG, Stuttgart 4-39 12/1998...
  • Page 126 MOTOR for adjustment! Key in 4, 5 (CASSETTE SUCKER BAR BACK 100 MS usw). Adjust CAM (do not turn the DRIVE SHAFT) for SWITCH S11 so that SWITCH S11 just actuates. Tighten the CAM SCREW. 12/1998 4-40 KODAK AG, Stuttgart...
  • Page 127 CASSETTE SUCKER BAR CAM figure 4-44 Adjust S12 to actuate. Adjust STOP 2 for the DRIVE SHAFT of the CASSETTE SUCKER BAR to a clearance of approx. 1 mm to the STOP SCREW on the DRIVE SHAFT. KODAK AG, Stuttgart 4-41 12/1998...

  • Page 128: Adjustment Of Cassette Sucker Bar (Ml700 With Mod 28 And Ml700 Plus)

    6 O P E N C L O S E M A G A Z I N E 7 M A G A Z I N E S U C K E R B A R 8 N E X T P A G E 12/1998 4-42 KODAK AG, Stuttgart...
  • Page 129 G A U G E? se e f i g u r e 9 EN D KODAK AG, Stuttgart 4-43 12/1998...
  • Page 130 ADJUSTMENT SCREW might change due to vibrations. GUIDE ROLLER ADJUSTMENT SCREW with LOCK NUT OPENER SHAFT GAUGE approx. 5 mm WEDGE figure 4-45 The ACTUATOR must not touch the SWITCH HOUSING SCREW figure 4-46 12/1998 4-44 KODAK AG, Stuttgart...
  • Page 131 DRIVE SHAFT of the CASSETTE SUCKER BAR to a clearance of approx. 1 mm to the STOP SCREW on the DRIVE SHAFT. STOP 1 STOP SCREW DRIVE SHAFT CAS- SETTE SUCKER BAR STOP 1 1 mm figure 4-47 KODAK AG, Stuttgart 4-45 12/1998...
  • Page 132 SUCKER BAR SUCKER BAR CAM should not touch the DRIVE SHAFT CASSETTE SUCKER BAR CASSETTE SUCKER BAR CAM figure 4-48 Adjust S12 to actuate. The ACTUATOR must not touch the SWITCH HOUSING SCREW figure 4-49 12/1998 4-46 KODAK AG, Stuttgart...
  • Page 133 Press 4 (FEED OUT UNSWITCHED) and take the OPENER GAUGE out of the ML700 Press 8 3 times Press 2 (CHANGE PARAMETERS) Press 8 twice Press 7 (ENABLE OPERATION) Press 1 Press 8 twice Run several cycles with various CASSETTE sizes.. KODAK AG, Stuttgart 4-47 12/1998...

  • Page 134: Cassette Blow Pipes

    PLATE. Adjust BLOW PIPES to an angle of approx. 30 degrees to the CASSETTE EDGE. Fasten SETSCREWS. . Leave SERVICE MODE. . Key in 3585 to bring all MOTORS to HOME POSITION. 12/1998 4-48 KODAK AG, Stuttgart...

  • Page 135: Cassette Film Presence Detector And Cassette Type 2 Sensor

    Select Option 7.2 (ALIGN CASSETTE ). Centre CASSETTE. Select Option 7.3 (OPEN CASSETTE). Open CASSETTE. Loosen the SENSOR and BRACKET SCREWS. SENSOR SCREWS GAIN BRACKET SCREW figure 4-51 Set GAIN of the SENSOR to maximum. KODAK AG, Stuttgart 4-49 12/1998...
  • Page 136 . Move SENSOR from left to right. Locate left and right position where the SENSOR LED lights red. Set SENSOR midway between. Fasten SENSOR SCREWS. . Move SENSOR forward and backward to find both positions where the SENSOR LED lights red. Set SENSOR midway between. figure 4-53 12/1998 4-50 KODAK AG, Stuttgart...

  • Page 137: Film Out Of Cassette Sensor B6 (Foc) Ml700 Only (Old Style Version)

    Without a FILM the voltage reading should be + 0.7V. If the voltage is higher readjust the mechanical position of SENSOR B6 (FO). Connect positive LEAD of DVM to PIN 10 of U1 on PCB A9 Cover SENSOR B6 with a film and adjust R27 to +0.9V. KODAK AG, Stuttgart 4-51 12/1998...

  • Page 138: Film Out Of Cassette Sensor B6 (Foc) Ml700 Only (Intermediate Style Version Pn 9194416)

    RESISTOR R9 PCB A9. See figure 4-55. Adjust R27 until the voltage is the minimum value reached in step 2 + 400 mV. Connect the DVM to the RECEIVER TEST POINTS (red and black). 12/1998 4-52 KODAK AG, Stuttgart...
  • Page 139 ADJUSTMENTS 3053-3 Interrupt the light path with a fresh FILM. The voltage must now be higher than 1.5 V, or 400 mV higher than the voltage reached in step 4. figure 4-55 KODAK AG, Stuttgart 4-53 12/1998...
  • Page 140 3053-3 ADJUSTMENTS A9X2A A9X4 A9X2 Adjust here figure 4-56 12/1998 4-54 KODAK AG, Stuttgart...

  • Page 141: Film Out Of Cassette Sensor B6 (Foc) Ml700 Only (New Style Version Pn 9284356)

    The INDICATOR LED must not turn red or green. Interrupt the INFRARED BEAM with a piece of FILM. The beam is reflected back to SENSOR FOC. The INDICATOR LED must turn green. Remove the sheet of white paper. KODAK AG, Stuttgart 4-55 12/1998...
  • Page 142 CASSETTE END STOP . The sheet of plain white PAPER should rest fully on the rear edge of the CASSETTE STOP to avoid problems with PARAMETER “ VACUUM OFF” figure 4-57 A9X2A A9X4 A9X2 Adjust here figure 4-58 12/1998 4-56 KODAK AG, Stuttgart...

  • Page 143: Film Out Of Cassette Sensor B6 (Foc) Ml700 Plus Only

    Open the ML700 Plus TOP COVER and manually open the EXIT DOOR. Loosen the MOUNTING SCREWS (2) of SENSOR B6 (FOC). MOUNTING SCREW (2) SENSOR B6 REFLECTIVE STICKER figure 4-59 Turn the GAIN ADJUSTMENT SCREW of SENSOR B6 fully cw to get maximum gain. KODAK AG, Stuttgart 4-57 12/1998...
  • Page 144 • If the FILM is released too late decrease the value of PARAMETER VACUUM OFF TIME. Close the TOP COVER and insert the MAGAZINES. Run several cycles with various cassette sizes to ensure proper operation. 12/1998 4-58 KODAK AG, Stuttgart...

  • Page 145: Film Pocket Adjustment

    Insert a MAGAZINE into position 4. Move FILM POCKET to MAGAZINE 4. Measure with a VERNIER CALLIPER the distance between : A to MAGAZINE REAR WALL and B to the MAGAZINE REAR WALL. figure 4-61 KODAK AG, Stuttgart 4-59 12/1998...
  • Page 146 Turn the FILM POCKET DRIVE SHAFT in or out until distances A and B are the same. Carefully tighten the ALLEN SCREWS. Repeat the measurement. If the values have changed start again with step 4. 12/1998 4-60 KODAK AG, Stuttgart...

  • Page 147: Position Of Magazine Sucker Bar

    LEVEL 7. Move FILM POCKET by hand to level 7. Rotate the SUCKER BAR ARM into an upright (vertical ) position. Loosen SCREW 3. DETENT SCREW 2 BALL BEARING SCREW 3 SCREW 1 figure 4-63 KODAK AG, Stuttgart 4-61 12/1998...
  • Page 148 REFERENCE LINE on the FILM. If they are away from the line, loosen SCREW 1 and move the SUCKER BAR ARM in or out as required. FILM SUCKERS REFERENCE LINE 3±0,5 mm away from LEADING EDGE of FILM LEADING EDGE of FILM MAGAZINE WALL BLOW PIPES figure 4-65 12/1998 4-62 KODAK AG, Stuttgart...
  • Page 149 BLOW PIPES and a fine adjustment is no longer possible. Centre Line of RECESS LENGTH ADJUST- MENT SCREW. BLOW PIPE MOUNTING BRACKET THIS SCREW IS NOT AVAILABLE IN OLDER ML700s. figure 4-66 KODAK AG, Stuttgart 4-63 12/1998...
  • Page 150 If the position is not correct, loosen SCREW 1 (fig 4-63) and the LOCK NUT from the MAGAZINE SUCKER BAR ARM and move it in or out as required. Fasten SCREW 1 and the LOCK NUT. Check that SENSOR B16 (Magazine Almost Empty) is still working. 12/1998 4-64 KODAK AG, Stuttgart...

  • Page 151: Adjustment Of Film Pocket Timing Disks

    MAGAZINE SUCKER BAR IN POSITION Start the SENSOR TEST. Rotate the SUCKER BAR ARM into an upright (vertical) position. Make sure that the BALL BEARING is engaged in the DETENT . DETENT SUCKER BAR BALL BEARING figure 4-68 KODAK AG, Stuttgart 4-65 12/1998...
  • Page 152 PCB A7 SENSOR B11 (MSI) SENSOR B13 (TP1) figure 4-70 TIGHTEN the SETSCREW. See figure 90. Leave the SERVICE MODE. Key in 3585 to bring all MOTORS to their HOME POSITION. Run several TEST CYCLES. 12/1998 4-66 KODAK AG, Stuttgart...
  • Page 153 B12 (TP) becomes interrupted. This is indicated by a BEEP from the SENSOR TEST. Tighten the SETSCREW. Leave the SERVICE MODE. Key in 3585 to bring all MOTORS to their HOME POSITION. Run several TEST CYCLES. KODAK AG, Stuttgart 4-67 12/1998...

  • Page 154: Film Rejecter Bracket

    4-72 Move the STOP PLATE up or down, until the horizontal BAR of the FILM REJECTER BRACKET with the RUBBER BUMPER is behind the MOUNTING BRACKET of the MAGAZINE EMPTY SENSOR. Tighten the SCREW. 12/1998 4-68 KODAK AG, Stuttgart...

  • Page 155: Magazine Empty Sensor

    If the REFLECTIVE STICKER is not visible open the MOUNTING SCREWS of SENSOR B10 (ME) and move it up or down until the REFLECTIVE STICKER becomes visible. If necessary adjust the position of the MIRROR. Tighten the SCREWS. KODAK AG, Stuttgart 4-69 12/1998...

  • Page 156: Film Pocket Stepper Motor M8

    Connect the DVM to TP1 and R22 on PCB A3. See the top drawing on the next page. Key in 3 to move the FILM POCKET to the HOME POSITION. During the movement of the STEPPER MOTOR the DVM reading has to be 1.64 to 1.67V. If not adjust R23. 12/1998 4-70 KODAK AG, Stuttgart...

  • Page 157: Film Pocket Stepper Motor Sprocket

    Move the SPROCKET to a clearance of 2.5mm between SPROCKET and FRAME. Check that the clearance between SAFETY SCREW and SPROCKET SHAFT is smaller than the CHAIN width. Adjust it with the quantity of WASHERS. figure 4-75 KODAK AG, Stuttgart 4-71 12/1998...

  • Page 158: Film Pocket Chain Length

    To set the REFERENCE BRACKETS to the correct MAGAZINE Positions (1...7) and CASSETTE Position, to make the MAGAZINE SUCKER BAR moves freely into CASSETTE and MAGAZINES. Disconnect the power from ML 700. Move SERVICE SWITCH on PCB A0 to the right. 12/1998 4-72 KODAK AG, Stuttgart...
  • Page 159 . Move the FILM POCKET carefully down until the FILM POCKET SUCKER BAR can be moved freely into the opened MAGAZINE. . Move the REFERENCE BRACKET slowly down, until the SENSOR TEST indicates that the REFERENCE POSITION PHOTOCELL RP (B15) is covered. figure 4-77 KODAK AG, Stuttgart 4-73 12/1998...
  • Page 160 • Start NEW (key #2). The ML700 calculates now the steps of the various REFERENCE POSITION. • Leave SERVICE MODE. Operate the ML700 to take FILM from all MAGAZINES whose REFERENCE BRACKET position was changed. 12/1998 4-74 KODAK AG, Stuttgart...

  • Page 161: Double Film Sensor B14 (Dfs)

    Adjust R2 to 3 V ± 60 mV . Connect positive lead of DVM to TP2 on PCB A7. Cover SENSOR B14 with DENSITY TOOL PN 9191223 (ND 1.5 WRATTEN FILTER #96). Adjust R1 to 3.6 V ± 72 mV. KODAK AG, Stuttgart 4-75 12/1998...
  • Page 162 Adjust the mechanical position of the DOUBLE FILM SENSOR until the DVM shows the highest reading. Adjust R2 on PCB A7 to 7.7 V ± 0.1V . Test with fresh CUSTOMER FILMS (Single and double). 12/1998 4-76 KODAK AG, Stuttgart...

  • Page 163: Double Film Sensor B14 (Dfs) Ml700 Plus

    DETECTOR ARM. Up to 3 attempts will be made to pick up 1 FILM from the MAGAZINE. If attempt 3 is still unsuccessful the cycle will be aborted and a ERROR MESSAGE is displayed. figure 4-80 KODAK AG, Stuttgart 4-77 12/1998...
  • Page 164 TP3 and TP1 should now be <4 VDC. If the voltage is higher go back to STEP 5. If the voltage is not < 4 VDC the slot in the DETECTOR ARM is not centred correctly in the PHOTOCELL B14. 12/1998 4-78 KODAK AG, Stuttgart...
  • Page 165 ADJUSTMENTS 3053-3 Caution The ADJUSTMENT SCREW must not be turned while the SENSOR MOUNTING SCREWS are tight. MOUNTING SCREW DOUBLE FILM SENSOR ADJUSTMENT SCREW figure 4-81 KODAK AG, Stuttgart 4-79 12/1998...

  • Page 166: Tunnel Sensor Rear B7 (Tsr)

    Connect positive lead of DVM to Pin 7 of U1 on PCB A9. Connect negative lead of DVM to TP2 of PCB A9. < +0.4 V Step 2. Without a FILM the voltage should be A9X2A A9X4 A9X2 Step 4. Adjust R28 to + 1.0 V figure 4-82 12/1998 4-80 KODAK AG, Stuttgart...

  • Page 167: Tunnel Sensor Front B8 (Tsf)

    Without a film the voltage reading should be ≤+0.4 V. If the voltage is higher readjust the mechanical Position of B8. Connect positive lead of DVM to Pin 4 of U1 on PCB A9. Adjust R26 on PCB A9 to + 1.3 V. KODAK AG, Stuttgart 4-81 12/1998...

  • Page 168: Tunnel Sensor Tsf / Tsr (Ml700 Only) Repair Kit 9194426

    Interrupt the light path with a fresh FILM. The voltage must now be higher than 1.5 V. It might be necessary to change the position of the TRANSMITTER PCB if the correct voltage cannot be reached. 12/1998 4-82 KODAK AG, Stuttgart...

  • Page 169: Pneumatic System Cassette

    CASSETTE. If the vacuum is too high a FILM might not be separated from the CASSETTE SCREEN. Connect VACUUM GAUGE PN 29010170. Connect the VACUUM GAUGE here figure 4-85 Loosen LOCKNUT at VACUUM PUMP. VACUUM PUMP CASSETTE BRASS NUT VACUUM SWITCH FINE ADJUSTMENT LOCK NUT SCREW figure 4-86 KODAK AG, Stuttgart 4-83 12/1998...
  • Page 170 Select Option 7.3 (CASSETTE BLOWING ). Note Check that the BLOWPIPES are not clogged. Adjust REGULATOR for 2 Bar - 30mBar. See the drawing on the next page. Deenergize the SOLENOID VALVE “CASSETTE BLOWING”. Leave SERVICE MODE. 12/1998 4-84 KODAK AG, Stuttgart...

  • Page 171: Pneumatic System Film Pocket

    MAGAZINE. If the vacuum is too high more than one FILM might be picked up from the MAGAZINE. Connect VACUUM GAUGE. VACUUM PUMP MAGAZINE VACUUM SWITCH BRASS NUT Connect the LOCK NUT VACUUM GAUGE FINE ADJUST- here MENT SCREW figure 4-88 KODAK AG, Stuttgart 4-85 12/1998...
  • Page 172 Enter to SERVICE MODE FDAB ,Day,Day,9,9. • Select Option 7.8.4 (MAGAZINE BLOWING). Adjust REGULATOR for 1.8 Bar ±0.1 Bar. Denergize the SOLENOID VALVE “MAGAZINE BLOWING”. Leave SERVICE MODE. Key in 3585 to bring all MOTORS to HOME POSITION 12/1998 4-86 KODAK AG, Stuttgart...

  • Page 173: Adjusting Humidifier Pcb A16

    Mind your head. Avoid injuries at the TUNNEL EDGES. Separate the ML 700 from the PROCESSOR. Take off the REAR PANEL. Warning BE CAREFUL. THERE ARE 220V ON THIS BOARD Take of COVER of PCB A16. KODAK AG, Stuttgart 4-87 12/1998...
  • Page 174 Connect the positive LEAD of your DVM to TEST POINT TP5 and the negative LEAD to TEST POINT TP2. figure 4-90 Adjust R5 to + 4.0V. Mount COVER of PCB A16. Mount REAR COVER. Move ML700 to the PROCESSOR. 12/1998 4-88 KODAK AG, Stuttgart...

  • Page 175: Chapter 5

    POWDER to avoid bouncing of the CASSETTE after it reached S13 (CES). Lubricate FILM POCKET COLUMN. Turn the CAP of the GREASE BOX just 1 turn clockwise. If necessary fill the GREASE BOX with LUBRICANT TL 2345. GREASE BOX figure 5-2 KODAK AG, Stuttgart 12/1998...
  • Page 176 . Clean the horizontally mounted INFRARED SENSORS, SENSOR B6(FOC), B7(TSR), B8(TSF) they might be dusty. . Empty WATER TRAP of AIR BOTTLE. figure 5-3 . Check the HUMIDIFIER. If necessary replace the FILTER CARTRIDGE PN 9198261. 12/1998 KODAK AG, Stuttgart...
  • Page 177 Turn the CLUTCH RING 1 step clockwise and fix it again with the COUNTERSUNK SCREW. COUNTERSUNK SCREW The hole for the COUNTERSUNK SCREW must match one of the 24 holes in the BASE RING CLUTCH RING BASE RING figure 5-4 KODAK AG, Stuttgart 12/1998...
  • Page 178 3053-3 PREVENTIVE MAINTENANCE 12/1998 KODAK AG, Stuttgart...

  • Page 179: Chapter 6

    M7 .....MAGAZINE FILM PICKUP................ 6-5, 6-7 M8 ....STEPPER MOTOR ..................6-5, 6-7 M9 ....COMPRESSOR ....................6-7 M10 ....VACUUM PUMP MAGAZINE ..............6-5, 6-7 M11 ....VACUUM PUMP CASSETTE ................6-7 SOLENOIDS L8 ....DOOR SOLENOID TOP ..................6-6 L9 ....not used L10 .....DOOR SOLENOID BOTTOM ................6-6 KODAK AG, Stuttgart 12/1998...
  • Page 180 B12 ...TP FILM POCKET TRANSPORT POSITION ..........6-4 B13 ...TP1 FILM POCKET TRANSPORT POSITION ..........6-4 B14 ...DFS DOUBLE FILM SENSOR ................6-4 B15 ...RP REFERENCE POSITION ..............6-4, 6-7 B16 ...MAE MAGAZINE ALMOST EMPTY ..............6-4 B17 ...UL UPPER LIMIT ....................6-7 9/1998 KODAK AG, Stuttgart...
  • Page 181 S14/15 ..CCS CASSETTE CENTERING STOP ............ 6-3, 6-6 S16 to S19 not used S20 .....TIL TUNNEL INTERLOCK LOW...............6-8 S21 .....FIL FRONT DOOR INTERLOCK LOW ............6-1 S22 .....CIL COVER INTERLOCK LOW ................6-2 S23 .....INTERLOCK OVERRIDE LOW .................6-7 S24 to S26 not used KODAK AG, Stuttgart 12/1998...
  • Page 182 CASSETTE OPENER ......................6-2 CONVEYOR ML700 ....................... 6-2, 6-4 CONVEYOR TUNNEL ......................6-8 DISPLAY ...........................6-1 FILM POCKET .........................6-4 FRAME ............................6-4 FUSES ............................6-1 MAGAZINE HOLDER ..................... 6-1, 6-3 POWER SUPPLY ........................6-7 SERVICE KEYPAD .........................6-1 TUNNEL ............................6-8 WATER TRAP ..........................6-3 9/1998 KODAK AG, Stuttgart...
  • Page 183 COMPONENT LOCATOR 3053-3 figure 6-1 KODAK AG, Stuttgart 12/1998...
  • Page 184 3053-3 COMPONENT LOCATOR figure 6-2 9/1998 KODAK AG, Stuttgart...
  • Page 185 COMPONENT LOCATOR 3053-3 figure 6-3 KODAK AG, Stuttgart 12/1998...
  • Page 186 3053-3 COMPONENT LOCATOR figure 6-4 9/1998 KODAK AG, Stuttgart...
  • Page 187 COMPONENT LOCATOR 3053-3 figure 6-5 KODAK AG, Stuttgart 12/1998...
  • Page 188 3053-3 COMPONENT LOCATOR figure 6-6 9/1998 6-10 KODAK AG, Stuttgart...
  • Page 189 COMPONENT LOCATOR 3053-3 figure 6-7 KODAK AG, Stuttgart 6-11 12/1998...
  • Page 190 3053-3 COMPONENT LOCATOR figure 6-8 9/1998 6-12 KODAK AG, Stuttgart...
  • Page 191 COMPONENT LOCATOR 3053-3 KODAK AG, Stuttgart 6-13 12/1998...
  • Page 192 Kodak AG Hedelfinger Str. 54-60 70327 Stuttgart Germany Kodak, Min-R, X-Omat and X-Omatic are trademarks...

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