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Kodak X-Omat 270 RA Installation Instructions Manual

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Publication No. 2B6843
5/94
Supersedes 636715
4/91
INSTALLATION INSTRUCTIONS
for the
Kodak X-Omat 270 RA PROCESSOR
H104_0107DA
© Eastman Kodak Company, 1994

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  • Page 1 Publication No. 2B6843 5/94 Supersedes 636715 4/91 INSTALLATION INSTRUCTIONS for the Kodak X-Omat 270 RA PROCESSOR H104_0107DA © Eastman Kodak Company, 1994...

  • Page 2: Table Of Contents

    Eastman Kodak Company reserves the right to change this information without notice, and makes no warranty, express or implied, with respect to this information. Kodak shall not be liable for any loss or damage, including consequential or special damages, resulting from the use of this information, even if loss or damage is caused by Kodak’s negligence or other fault.

  • Page 3: Preliminary Items

    Preliminary Items Special Tools Required The following tools are required: Tool or Part No. Description Portable Computer * TL-1434 Level - approximately 30.5 cm (12 in.) TL-2431 Air Meter TL-4391 Interface Cable TL-4430 PROM Extraction Tool 699574 Diagnostics Diskette * The Portable Computer should meet the following requirements: MS-DOS version 3.3 or higher RS-232 serial communication port configured as COM1 3.5-inch, 720 kilobyte disk drive...

  • Page 4: Electrostatic Discharge

    ESD-protected work station or use a portable grounding mat. For help in setting up an Everyone within the organization needs to be aware ESD-protected work station, contact your Kodak of ESD, because partial ESD control is no ESD representative. control at all. Please note: •...

  • Page 5: Preparing The Processor For Installation

    Preparing the Processor for Installation Unpacking the Processor SPLASH Cut and remove the bands around the outside GUARD of the carton. Remove and discard the carton and the plastic. Separate the carton for the PROCESSOR from the carton for the STAND. Remove the carton that contains the instruction manual and loose parts from the top of the PROCESSOR.
  • Page 6 Remove the front DRYER COVER from the DRYER RACK. [10] Remove the packing material from the front and back of the drive end of the AIR TUBES. [11] Remove the DEVELOPER RACK, FIXER RACK, and WASH RACK. See the Figure 1 on page 5. [12] Use the Packing List to check the contents of the carton that has the PROCESSOR.
  • Page 7 [13] Remove the 2 HEAT EXCHANGER PROTECTORS. [14] Remove the packing material from the bottom of the DEVELOPER TANK and FIXER TANK. [15] Tighten all adjustable metal band HOSE CLAMPS. IMPORTANT All adjustable metal band HOSE CLAMPS in the PROCESSOR must be checked for tightness when installing the PROCESSOR.

  • Page 8: Moving The Processor Into Position

    Moving the Processor into Position PROCESSOR The weight of the PROCESSOR is 125 kg (275 lb). Unpack the STAND. Install the LEVELING SCREWS on the STAND. See Figure 5. Remove the FRONT PANEL of the STAND. Place the PROCESSOR on the STAND. Insert each of the 4 MOUNTING BOLTS through the STAND into the PROCESSOR FRONT...

  • Page 9: Installing The Light-Lock Gasket

    Installing the Light-Lock Gasket NOTE This installation procedure assumes that a hole has already been made in the wall for the PROCESSOR and the PLYWOOD mounted to the wall around the hole. Recommended minimum size of the hole is 87 cm x 76 cm (34 x 30 in.) at the correct height from the floor. See Figure 6 and the Site Specifications, Publication Part No.

  • Page 10: Installing The Brackets

    Installing the Brackets Install the 2 BRACKETS to the PROCESSOR. See Figure 7. IMPORTANT • 2 SCREWS, 2 LOCK WASHERS, and 2 WASHERS are provided to install each BRACKET to the PROCESSOR. • Hardware to install the BRACKETS to the PLYWOOD is provided by the customer. •...

  • Page 11: Installing The Racks, Crossovers, And Water Disconnect

    Installing the Racks, Crossovers, and Water Disconnect Install: Connect the WATER DISCONNECT for the WASH RACK to the FITTING. • DEVELOPER RACK Check that all parts are seated correctly. • FIXER RACK • WASH RACK NOTE • DRYER RACK An optional conversion kit is available •...

  • Page 12: Installing Floor Plates And Leveling The Processor

    Installing Floor Plates and Leveling the Processor PROCESSOR The weight of the PROCESSOR is 125 kg (275 lb). Move the PROCESSOR against the wall. Install the FLOOR PLATES under the LEVELING SCREWS. wall Check that the LIGHT-LOCK GASKET is tight against the PLYWOOD and the PROCESSOR.
  • Page 13 The edge of the LEVEL could cause damage to the surface of a ROLLER. Place the LEVEL TL-1434 on the TIE RODS to level the PROCESSOR from side to side and front to back. LEVEL LEVEL H104_0028ACA H104_0027ACA TIE RODS H104_0028AA H104_0027AA Figure 12 Leveling the Processor Side to Side...
  • Page 14 Install the 2 EVAPORATION COVERS and WET SECTION COVER. WET SECTION COVER EVAPORATION COVER (2) TOP EXIT RACK DETECTOR CROSSOVER DEVELOPER RACK DEVELOPER/FIXER CROSSOVER FIXER/ FIXER WASH WASH DRYER RACK H104_0467HCA CROSSOVER RACK RACK H104_0467HA Figure 15 Installing the Evaporation Covers and Wet Section Cover 2B6843...

  • Page 15: Installing The Seismic Brackets

    Installing the Seismic Brackets If local codes require SEISMIC BRACKETS, install them over the LEVELING SCREWS. LEVELING SCREW (4) FLOOR PLATE (4) supplied customers SEISMIC BRACKET (4) H104_0543BCA H104_0543BA Figure 16 Installing the Seismic Brackets Seismic Kit Part No. Processor only 914894 Processor with Stand 914895...

  • Page 16: Connecting The Processor

    Connecting the Processor Making the Electrical Connections Dangerous Voltage. Determine the customer’s electrical service. See the table below. Service Options Voltage Frequency Service volts 50/60 2-wire, single phase 50/60 2-wire, single phase 50/60 2-wire, single phase 50/60 2-wire, single phase 100/200 50/60 3-wire, single phase...
  • Page 17 Move the customer’s wall power switch to the ‘‘O’’ position and lock it in position. FEED END ACCESS Check that the CIRCUIT BREAKER CB1 on PANEL the PROCESSOR is in the ‘‘OFF’’ or ‘‘O’’ position. IMPORTANT All electrical services, including earth ground, must comply with all applicable electrical codes.
  • Page 18 220/380V-12 AMP 50Hz 3PH 4W 230/400V0-13 AMP 50Hz 3PH 4W 240/415V-13 AMP 50Hz 3PH 4W apply LISTED 115B label here drive Made in USA by side Eastman Kodak Company Rochester, New York 14650 H104_0546BCA H104_0546BA Figure 19 Applying the UL/CSA or VDE Label 2B6843...
  • Page 19 LINE 1 AND NEUTRAL LINE 1 AND NEUTRAL 200 VOLTS LINE TO NEUTRAL 220 VOLTS LINE TO NEUTRAL TB2 JUMPERS TB2 JUMPERS TB3 JUMPERS TB3 JUMPERS 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 INCOMING PROCESSOR INCOMING...
  • Page 20 LINE 1 AND LINE LINE 1 AND LINE 200 VOLTS LINE TO LINE 208 VOLTS LINE TO LINE TB2 JUMPERS TB2 JUMPERS TB3 JUMPERS TB3 JUMPERS 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 INCOMING PROCESSOR INCOMING...
  • Page 21 LINE 1, LINE 2, AND NEUTRAL LINE 1, LINE 2, AND NEUTRAL 100 VOLTS LINE TO NEUTRAL/200 VOLTS LINE TO LINE 120 VOLTS LINE TO NEUTRAL/208 VOLTS LINE TO LINE TB2 JUMPERS TB2 JUMPERS TB3 JUMPERS TB3 JUMPERS 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9...
  • Page 22 LINE 1, LINE 2, AND NEUTRAL LINE 1, LINE 2, AND NEUTRAL 220 VOLTS LINE TO NEUTRAL/380 VOLTS LINE TO LINE 230 VOLTS LINE TO NEUTRAL/400 VOLTS LINE TO LINE TB2 JUMPERS TB3 JUMPERS TB2 JUMPERS TB3 JUMPERS 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9...
  • Page 23 LINE 1, LINE 2, AND LINE 3 LINE 1, LINE 2, AND LINE 3 208 VOLTS LINE TO LINE 220 VOLTS LINE TO LINE TB2 JUMPERS TB2 JUMPERS TB3 JUMPERS TB3 JUMPERS 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 INCOMING...
  • Page 24 LINE 1, LINE 2, LINE 3, AND NEUTRAL LINE 1, LINE 2, LINE 3, AND NEUTRAL 220 VOLTS LINE TO NEUTRAL/380 VOLTS LINE TO LINE 230 VOLTS LINE TO NEUTRAL/400 VOLTS LINE TO LINE TB2 JUMPERS TB2 JUMPERS TB3 JUMPERS TB3 JUMPERS 1 2 3 4 5 6 7 8 9...

  • Page 25: Making The Plumbing Connections

    WATER INPUT SOLENOID to malfunction. A water pressure of 410 kPa (60 psi), or higher, may increase noise. If necessary, install a Regulator. • A 50 micron Water Filter is required (not supplied by Kodak) in the input line. Check Valve Water Filter Thermometer Part No.
  • Page 26 DEVELOPER REPLENISHMENT FIXER REPLENISHMENT WATER SUPPLY INLET AC POWER INPUT DEVELOPER FIXER DRAIN DRAIN H104_0041DCE H104_0041DA Figure 21 Connecting the Water Supply and Replenishment Lines 2B6843...
  • Page 27 Connecting the Replenisher Tanks and Strainers NOTE • Installations may use internal or external REPLENISHER TANKS or a chemical mixing system, such as a Kodak AUTOMIXER III. • Use the manufacturer’s installation instructions to install a chemical mixing system. Place the customer’s REPLENISHER TANKS or chemical mixing system in position and connect.
  • Page 28 Installing the Silver Recovery Units If the customer is using a Kodak Chemical Recovery Cartridge Model II or the Junior Model II, install it now. If the PROCESSOR is without a STAND, only the Junior Model II can be used. A PROCESSOR connection kit for recirculating silver recovery units may be needed.
  • Page 29 NOTE Tubing is not supplied. AIR EXHAUST RECIRCULATED SILVER RECOVERY DEVELOPER OVERFLOW FIXER OVERFLOW FIXER DRAIN DEVELOPER DRAIN WASH DRAIN H104_0041DCD H104_0041DA Figure 24 Connecting the Drains and the Air Exhaust 2B6843...

  • Page 30: Installing And Adjusting The Feed Shelf

    Installing and Adjusting the Feed Shelf Using the 4 SCREWS, 4 LOCK WASHERS, and 4 WASHERS, install the FEED SHELF onto the PROCESSOR. NOTE Do not tighten the SCREWS. H104_0045ACA SCREW (4) FEED SHELF Figure 25 Installing the Feed Shelf Adjust the position of the FEED SHELF to DETECTOR approximately 1 mm (1/16 in.) below the NIP...

  • Page 31: Checking For Correct Operation

    Checking for Correct Operation Remove the other external PANELS from the PROCESSOR, and open the TOP COVER. To allow correct operation of the LEVEL SENSORS, add 500 mL (8 fl oz) of developer to the DEVELOPER TANK and 500 mL CIRCUIT (8 fl oz) of fixer to the FIXER TANK.
  • Page 32 DEVELOPER Remove the DEVELOPER MANDREL. MANDREL [10] Remove the WING NUT from the DEVELOPER MANDREL. DEVELOPER [11] Install: FILTER • DEVELOPER FILTER onto the WING DEVELOPER MANDREL • WING NUT • DEVELOPER MANDREL in the DEVELOPER TANK [12] Check that the DEVELOPER MANDREL is correctly seated.

  • Page 33: Publication Change Table

    Publication Change Table Revision Affected Date ECO No. Pub. No. Pages Filename Description Supersedes Installation Instructions, Publication No. 636715, dated 4/91. 2592-265 2B6843 3059ii_s.txt 1994 Updates information and illustrations throughout. 2B6843...
  • Page 34 3059ii_s.txt Kodak and X-Omat are trademarks. Health Sciences Division EASTMAN KODAK COMPANY • ROCHESTER, N.Y. 14650 Printed in USA...

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