1. Manuals
  2. Brands
  3. Kodak Manuals
  4. Computer Hardware
  5. X-Omat 1000
  6. Service manual

Kodak X-Omat 1000 Service Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
{ServiceManual}{Production}{HealthImaging}{ExternalAndInternal}
Kodak X-Omat 1000, 1000A and 1000J PROCESSOR
Important
Qualified service personnel must do these procedures.
H164_0007HC
HEALTH IMAGING
SERVICE MANUAL
for the
Service Code: 3482
Publication No. 9B8949
Supersedes 9B8949
Confidential
Restricted Information
© Eastman Kodak Company, 2002
10SEP02
15JUN98

Advertisement

Table of Contents
loading

Related Manuals for Kodak X-Omat 1000

Summary of Contents for Kodak X-Omat 1000

  • Page 1 {ServiceManual}{Production}{HealthImaging}{ExternalAndInternal} Publication No. 9B8949 10SEP02 Supersedes 9B8949 15JUN98 SERVICE MANUAL for the Kodak X-Omat 1000, 1000A and 1000J PROCESSOR Service Code: 3482 Important Qualified service personnel must do these procedures. H164_0007HC Confidential Restricted Information HEALTH IMAGING © Eastman Kodak Company, 2002...

  • Page 2: Table Of Contents

    Eastman Kodak Company reserves the right to change this information without notice, and makes no warranty, express or implied, with respect to this information. Kodak shall not be liable for any loss or damage, including consequential or special damages, resulting from any use of this information, even if loss or damage is caused by Kodak’s negligence or other fault.
  • Page 3 Removing the I/O BOARD ..........Removing the 10M BOARD .
  • Page 4 10SEP02 – 9B8949...

  • Page 5: Safety

    Warning To prevent damage to personnel, keep floors and drains around your Kodak X-Omat PROCESSOR clean and dry at all times. Any fluids from mixing TANKS, and drain lines should be cleaned up immediately. If fluid is on the floor because of an overflow or other malfunction of the drain, call a qualified person to correct any problem with the drain.

  • Page 6: Illustrated Parts List

    SERVICE MANUAL Section 2: Illustrated Parts List Figure 1 DEVELOPER RACK H164_0054DCA H164_0054DC 10SEP02 – 9B8949...
  • Page 7 Illustrated Parts List Figure 1 DEVELOPER RACK Item Part No. Description Notes 1E2451 DEVELOPER RACK AY - complete 1E2051 BUSHING, RACKS 1E2052 GEAR, DRIVE 1E2053 SPRING, 053 1E2054 PIN, HELICAL 1E2055 PIN, GEAR 1E2056 PIN, IDLE, GEAR 1E2057 BAR, REINFORCING, EXIT 1E2058 GUIDE STOP 1E2059...

  • Page 8: Fixer Rack

    SERVICE MANUAL Figure 2 FIXER RACK H164_0055DCA H164_0055DC 10SEP02 – 9B8949...
  • Page 9 Illustrated Parts List Figure 2 FIXER RACK Item Part No. Description Notes 1E2452 FIXER RACK AY - complete 1E2051 BUSHING, RACKS 1E2052 GEAR, DRIVE 1E2053 SPRING, 053 1E2054 PIN, HELICAL 1E2055 PIN, GEAR 1E2056 PIN, IDLE, GEAR 1E2057 BAR, REINFORCING, EXIT 1E2059 SPACER, DRIVE SIDE, GROOVED 1E2060...

  • Page 10: Wash Rack

    SERVICE MANUAL Figure 3 WASH RACK H164_0053DCA H164_0053DC 10SEP02 – 9B8949...
  • Page 11 Illustrated Parts List Figure 3 WASH RACK Item Part No. Description Notes 1E2453 WASH RACK AY - complete 1E2051 BUSHING, RACKS 1E2052 GEAR, DRIVE 1E2053 SPRING, 053 1E2054 PIN, HELICAL 1E2055 PIN, GEAR 1E2056 PIN, IDLE, GEAR 1E2057 BAR, REINFORCING, EXIT 1E2059 SPACER, DRIVE SIDE, GROOVED 1E2060...

  • Page 12: Dryer Rack

    SERVICE MANUAL Figure 4 DRYER RACK H164_0048DCA H164_0048DC 10SEP02 – 9B8949...
  • Page 13 Illustrated Parts List Figure 4 DRYER RACK Item Part No. Description Notes 1E2454 DRYER RACK AY - complete 1E2038 SPACER, DRYER, NON-DRIVE SIDE LOWER 1E2039 SPACER, AIR TUBE 1E2040 SPACER, DRYER, NON-DRIVE SIDE 1E2052 GEAR, DRIVE 1E2053 SPRING, 053 1E2054 PIN, HELICAL 1E2056 PIN, IDLE, GEAR...

  • Page 14: Processor Base For 1000A Processor - Serial No. 0 - 482 And 1000 Processor - Serial No. 0 - 1242

    SERVICE MANUAL Figure 5 PROCESSOR BASE for 1000A PROCESSOR - Serial No. 0 - 482 and 1000 PROCESSOR - Serial No. 0 - 1242 513 514 513 , 514 546 547 546 , 547 005 , 015 501 , 502 501 502 535 , 536 , 537 535 536 537...
  • Page 15 Illustrated Parts List Figure 5 PROCESSOR BASE for 1000A PROCESSOR - Serial No. 0 - 482 and 1000 PROCESSOR - Serial No. 0 - 1242 Item Part No. Description Notes 1E2005 HEATER, DRYER, H52A, 1000A/1000J PROCESSORS 1E2011 VALVE, SOLENOID, WATER, SL51 1E2015 HEATER, DRYER, H52, 1000 PROCESSOR 1E2030...
  • Page 16 SERVICE MANUAL Item Part No. Description Notes 1E2404 BLOWER, DRYER, FN52 1E2425 PUMP, REPLENISHMENT, DEVELOPER, M54 1E2426 PUMP, REPLENISHMENT, FIXER, M55 1E2467 VALVE, POPPET, REPLENISHMENT PUMP Not visible in graphic. 1E2501 TRANSFORMER, T51A, 1000A/1000J PROCESSORS 1E2502 TRANSFORMER, T51, 1000 PROCESSOR 1E2503 FILTER, EMI, NF51 1E2504...
  • Page 17 Illustrated Parts List 9B8949 – 10SEP02...

  • Page 18: Processor Base For 1000A Processor - Serial No. 483 And Above And 1000 Processor - Serial No. 1243 And Above

    SERVICE MANUAL Figure 6 PROCESSOR BASE for 1000A PROCESSOR - Serial No. 483 and above and 1000 PROCESSOR - Serial No. 1243 and above 513 514 513 , 514 546 , 547 546 547 005 , 015 501 502 501 , 502 535 , 536 , 537 535 536 H164_0099ECA...
  • Page 19 Illustrated Parts List Figure 6 PROCESSOR BASE for 1000A PROCESSOR - Serial No. 483 and above and 1000 PROCESSOR - Serial No. 1243 and above Item Part No. Description Notes 1E2005 HEATER, DRYER, H52A, 1000A/1000J PROCESSORS 1E2011 VALVE, SOLENOID, WATER, SL51 1E2015 HEATER, DRYER, H52, 1000 PROCESSOR 1E2030...
  • Page 20 SERVICE MANUAL Item Part No. Description Notes 1E2404 BLOWER, DRYER, FN52 1E2425 PUMP, REPLENISHMENT, DEVELOPER, M54 1E2426 PUMP, REPLENISHMENT, FIXER, M55 1E2467 VALVE, POPPET, REPLENISHMENT PUMP Not visible in graphic. 1E2501 TRANSFORMER, T51A, 1000A/1000J PROCESSORS 1E2502 TRANSFORMER, T51, 1000 PROCESSOR 1E2503 FILTER, EMI, NF51 1E2504...

  • Page 21: Crossover

    Illustrated Parts List Figure 7 CROSSOVER 455,456 455 456 H164_0047BCA H164_0047BC Figure 7 CROSSOVER Item Part No. Description Notes 1E2455 DEVELOPER CROSSOVER 1E2456 FIXER CROSSOVER 1E2058 GUIDE STOP 9B8949 – 10SEP02...

  • Page 22: Top Cover

    SERVICE MANUAL Figure 8 TOP COVER H164_0075BCA H164_0075BC Figure 8 TOP COVER Item Part No. Description Notes 1E2152 TOP COVER Special order part. 1E2016 MAGNET Special order part. 1E2031 HANDLE Special order part. 1E2159 STOPPER, MAGNET Special order part. 1E2234 GUIDE, UPPER BODY Special order part.

  • Page 23: Dryer Bracket Kit

    Illustrated Parts List Figure 9 DRYER BRACKET KIT H164_0103HCA H164_0103HC Figure 9 DRYER BRACKET KIT Item Part No. Description Notes 1E2462 DRYER BRACKET KIT Includes 3 BRACKETS, 4 SCREWS and one THUMBSCREW. 9B8949 – 10SEP02...

  • Page 24: Feed Tray And Control Box

    SERVICE MANUAL Figure 10 FEED TRAY and CONTROL BOX 528, 534 H164_0101ECA H164_0101EC 10SEP02 – 9B8949...
  • Page 25 Illustrated Parts List Figure 10 FEED TRAY and CONTROL BOX Item Part No. Description Notes 1E2154 FILM TRAY COVER 1E2155 FRAME, TRAY Special order part. 1E2158 BOX, CONTROL Special order part. 1E2166 BUSHING, TRAY COVER 1E2180 NUT, FEED TRAY Special order part. 1E2183 TRAY, GUIDE 1E2184...

  • Page 26: Processor Tank Section For 1000A Processor - Serial No. 0 - 482 And 1000 Processor - Serial No. 0 - 1242

    SERVICE MANUAL Figure 11 PROCESSOR TANK SECTION for 1000A PROCESSOR - Serial No. 0 - 482 and 1000 PROCESSOR - Serial No. 0 - 1242 127 , 128 411 , 412 , 413 411 412 413 H164_0093ECB H164_0093EC 10SEP02 – 9B8949...
  • Page 27 Illustrated Parts List Figure 11 PROCESSOR TANK SECTION for 1000A PROCESSOR - Serial No. 0 - 482 and 1000 PROCESSOR - Serial No. 0 - 1242 Item Part No. Description Notes 1E2002 GEAR BOX 1E2003 CONDENSER 1E2026 HINGE Special order part. 1E2027 WASHER 1E2029...
  • Page 28 SERVICE MANUAL Item Part No. Description Notes 1E2327 HOSE, DEVELOPER, PUMP TO HEATER 1E2328 HOSE, DEVELOPER, HEAT EXCHANGER TO PUMP 1E2329 DEVELOPER HOSE 1E2330 FIXER HOSE, SHORT 1E2331 HOSE, FIXER 1E2332 HOSE, WATER SUPPLY 1E2333 FIXER HOSE, LONG 1E2334 HOSE, OVERFLOW, FIXER TANK 1E2335 HOSE, OVERFLOW, DEVELOPER TANK 1E2336...
  • Page 29 Illustrated Parts List 9B8949 – 10SEP02...

  • Page 30: Processor Tank Section For 1000A Processor - Serial No. 483 And Above And 1000 Processor - Serial No. 1243 And Above

    SERVICE MANUAL Figure 12 PROCESSOR TANK SECTION for 1000A PROCESSOR - Serial No. 483 and above and 1000 PROCESSOR - Serial No. 1243 and above 127 128 127 , 128 411 , 412 , 412 413 H164_0094ECA H164_0094EC 10SEP02 – 9B8949...
  • Page 31 Illustrated Parts List Figure 12 PROCESSOR TANK SECTION for 1000A PROCESSOR - Serial No. 483 and above and 1000 PROCESSOR - Serial No. 1243 and above Item Part No. Description Notes 1E2002 GEAR BOX 1E2003 CONDENSER 1E2026 HINGE Special order part. 1E2027 WASHER 1E2029...
  • Page 32 SERVICE MANUAL Item Part No. Description Notes 1E2326 HOSE, DEVELOPER, HEATER TO TANK 1E2327 HOSE, DEVELOPER, PUMP TO HEATER 1E2328 HOSE, DEVELOPER, HEAT EXCHANGER TO PUMP 1E2329 DEVELOPER HOSE 1E2330 FIXER HOSE, SHORT 1E2331 HOSE, FIXER 1E2332 HOSE, WATER SUPPLY 1E2334 HOSE, OVERFLOW, FIXER TANK 1E2336...

  • Page 33: Numerical Index

    Numerical Index Section 3: Numerical Index Numerical Index Part No. Description Figure No. 1E2002 GEAR BOX 11, 12 1E2003 CONDENSER 11, 12 1E2005 HEATER, DRYER, H52A, 1000A/1000J PROCESSORS 5, 6 1E2011 VALVE, SOLENOID, WATER, SL51 5, 6 1E2015 HEATER, DRYER, H52, 1000 PROCESSOR 5, 6 1E2016 MAGNET...
  • Page 34 SERVICE MANUAL Numerical Index Part No. Description Figure No. 1E2108 ROLLER, DRIVE, DRYER 1E2109 GUIDE, DRYER 1E2110 COVER, DRYER, FRONT 1E2112 FITTING, AIR ADJUSTMENT 1E2113 TUBE, AIR 1E2115 ROLLER, RUBBER 1E2118 PIN, SPROCKET 1E2121 SPROCKET 1E2122 CHAIN, DRIVE 1E2126 GEAR, WORM, LEFT 11, 12 1E2127 HELICAL GEAR, 50 HZ, WHITE...
  • Page 35 Numerical Index Numerical Index Part No. Description Figure No. 1E2204 BRACKET, TRAY, DRIVE SIDE 1E2205 SUPPORT, RACK, RIGHT 1E2206 SUPPORT, RACK, LEFT 11, 12 1E2207 FITTING PLATE, MOTOR 11, 12 1E2208 BRACKET, MOTOR 11, 12 1E2211 BRACKET, PUMP 11, 12 1E2212 FITTING PLATE, HEAT EXCHANGER 11, 12...
  • Page 36 SERVICE MANUAL Numerical Index Part No. Description Figure No. 1E2279 BRACKET, FUSE 5, 6 1E2280 COVER, WIRING 5, 6 1E2282 BRACKET, BOX 5, 6 1E2286 FITTING PLATE, WASH DRAIN VALVE LOWER 1E2287 FITTING PLATE, WASH DRAIN VALVE UPPER 1E2288 BRACKET, DRAIN TUBE SUPPORT 1E2291 SPRING, LOCK, RIGHT SIDE 1E2292...
  • Page 37 Numerical Index Numerical Index Part No. Description Figure No. 1E2401 DRIVE MOTOR M51 11, 12 1E2404 BLOWER, DRYER, FN52 5, 6 1E2411 HEATER, DEVELOPER, H51A, 1000A PROCESSOR 11, 12 1E2412 HEATER, DEVELOPER, H51, 1000 PROCESSOR 11, 12 1E2413 HEATER, DEVELOPER, H51J, 1000J PROCESSOR 11, 12 1E2421 RECIRCULATION PUMP, DEVELOPER, M52...
  • Page 38 SERVICE MANUAL Numerical Index Part No. Description Figure No. 1E2548 FUSE, F52, 0.2A 5, 6 1E2569 SPACER, CONTROL BOARD 1E2570 SPACER, FILM SENSOR 1E2571 SWITCH, COVER, SW55 11, 12 1E2572 SWITCH, COVER, SW54 11, 12 1E2573 KNOB 1E2576 RELAY, SOLID STATE, SSR1 - SSR6, DRIVE BOARD 1E2920 1E2953 E-RING...

  • Page 39: Alphabetical Index

    Alphabetical Index Section 4: Alphabetical Index Alphabetical Index Part No. Description Figure No. 1E2263 BAR, REINFORCING, ENTRANCE 1, 2, 3 1E2057 BAR, REINFORCING, EXIT 1, 2, 3, 4 1E2130 BEARING, DRIVE SIDE 11, 12 1E2171 BELCHING DUCT, DEVELOPER 11, 12 1E2173 BELCHING DUCT, FIXER 11, 12...
  • Page 40 SERVICE MANUAL Alphabetical Index Part No. Description Figure No. 1E2312 CONNECTOR, WASH DRAIN 1E2313 CONNECTOR, WASH OVERFLOW 1E2200 COVER, CONTROL BOX 1E2256 COVER, DRYER REAR 1E2110 COVER, DRYER, FRONT 1E2255 COVER, DRYER, LOWER 1E2064 COVER, EVAPORATION 1E2244 COVER, HOSE, D/F OVERFLOW 5, 6 1E2243 COVER, HOSE, FEED END...
  • Page 41 Alphabetical Index Alphabetical Index Part No. Description Figure No. 1E2456 FIXER CROSSOVER 1E2333 FIXER HOSE, LONG 1E2330 FIXER HOSE, SHORT 6, 11, 12 1E2452 FIXER RACK AY - complete 1E2155 FRAME, TRAY 1E2512 FUSE HOLDER, F51A/F51 5, 6 1E2543 FUSE HOLDER, F52 5, 6 1E2544 FUSE HOLDER, F53A/F53...
  • Page 42 SERVICE MANUAL Alphabetical Index Part No. Description Figure No. 1E2339 HOSE, WASH TANK OVERFLOW, ORIGINAL 1E2332 HOSE, WATER SUPPLY 11, 12 1E2345 HOSE, WATER SUPPLY 1E2506 INLET CONNECTION 5, 6 1E2573 KNOB 1E2136 LEVELING SCREW 5, 6 1E2186 LIGHT TIGHTNESS CLOTH 1E2184 LIGHT TIGHTNESS PLATE 1E2016...
  • Page 43 Alphabetical Index Alphabetical Index Part No. Description Figure No. 1E2252 SIDE PLATE, RACK, DRIVE 1, 2, 3 1E2251 SIDE PLATE, RACK, NONDRIVE 1, 2, 3 1E2039 SPACER, AIR TUBE 1E2569 SPACER, CONTROL BOARD 1E2059 SPACER, DRIVE SIDE, GROOVED 1, 2, 3 1E2163 SPACER, DRYER DUCT 5, 6...
  • Page 44 SERVICE MANUAL Alphabetical Index Part No. Description Figure No. 1E2320 TUBE, WASH DRAIN 1E2162 TUBE, WATER SUPPLY 11, 12 1E2309 TUBING 11, 12 1E2346 TUBING, DEVELOPER 11, 12 1E2347 TUBING, FIXER 11, 12 1E2036 VALVE, BLUE 1E2467 VALVE, POPPET, REPLENISHMENT PUMP 5, 6 1E2030 VALVE, RED...

  • Page 45: Adjustments

    Adjustments Section 5: Adjustments Adjusting the Squareness of the RACK AY 6 REINFORCING BARS 6 SCREWS RACK AY 2 SIDE PLATES H164_0041BCA H164_0041BC Important Use this procedure for: • DEVELOPER RACK • FIXER RACK • WASH RACK [1] Remove the RACK AY. [2] Place the RACK AY on a flat surface with the top down.

  • Page 46: Adjusting The Squareness Of The Dryer Rack

    SERVICE MANUAL Adjusting the Squareness of the DRYER RACK DRYER RACK REAR COVER 2 SCREWS 2 SCREWS CHAIN FRONT COVER H164_0035HCA 2 SIDE PLATES H164_0035HC [1] Remove the DRYER RACK. Important Do not remove the SCREWS on the COVERS or the REINFORCING BARS. [2] Loosen the 2 SCREWS on: •...

  • Page 47: Adjusting The Tension Of The Drive Chain

    Adjustments Adjusting the Tension of the DRIVE CHAIN DRYER RACK 2 SCREWS SCREW FRONT COVER increase tension decrease tension CHAIN TENSION SPROCKET H164_0081HCA H164_0081HC [1] Remove the DRYER RACK. Important Do not remove the 2 SCREWS. [2] Loosen the 2 SCREWS. [3] Remove the FRONT COVER.

  • Page 48: Setting The Defaults Of The Switches

    SERVICE MANUAL Setting the Defaults of the SWITCHES WASH DEV TEMP SW05 SW03 SW07 SW08 SW02 SW04 SW06 * not used H164_0001BC Possible damage from electrostatic discharge. [1] Do Removing the CONTROL BOX COVER. [2] Locate SW02. [3] Check that the SWITCHES are set correctly: •...

  • Page 49: Adjusting The Developer Temperature

    Adjustments Adjusting the Developer Temperature [1] Do Removing the CONTROL BOX COVER. DEV TEMP SW05 SW03 SW04 H164_0038AC Developer Temperature, 32 - 35°C (89.6 - 95.0°F) [2] Set the developer temperature between 32.0 - 35.0°C (89.6 - 95.0°F). SW05-1 OFF, Adjust SW03: (a) Move SW05-1 to the “OFF”...

  • Page 50: Adjusting The Developer And Fixer Replenishment Rates

    SERVICE MANUAL Adding to Developer Temperature SW04: Important The temperature is added or subtracted in 0.1°C Set point Add/Subtract Set point Add/Subtract (0.18°F) increments. Temperature Temperature 0.0°C (0.0°F) 0.8°C (1.44°F) [6] Use SW04 to add to or subtract from the developer temperature.

  • Page 51: Setting The "Regular" Replenishment Mode

    Adjustments Setting the “Regular” Replenishment Mode Possible damage from electrostatic discharge. [1] Do Removing the CONTROL BOX COVER. [2] Move SW05-3 to the “OFF” position. [3] Install the CONTROL BOX COVER. See SW05 SW07 SW06 Removing the CONTROL BOX COVER. H164_0039AC Setting the “Flooded”...

  • Page 52: Adjusting The Temperature Of The Dryer

    SERVICE MANUAL Adjusting the Temperature of the DRYER [1] Locate the DRYER SWITCH on the front of the Dryer Temperature CONTROL BOX COVER. [2] Use the table Temperature of the DRYER to set the temperature of the DRYER. Count the increments between the “LOW”...

  • Page 53: Replacements

    Replacements Section 6: Replacements Removing the CONTROL BOX COVER SLOT CONTROL SWITCH SW02 BOX COVER H164_0104HCB 4 SCREWS H164_0104HC Possible damage from electrostatic discharge. [1] Remove: • 4 SCREWS • CONTROL BOX COVER [2] Place the TAB into the SLOT. [3] Install: •...

  • Page 54: Opening The Processor

    SERVICE MANUAL Opening the PROCESSOR DRYER Warning RACK Dangerous Voltage DEVELOPER WASH [1] De-energize the PROCESSOR. COVER RACK FIXER RACK [2] Drain the TANKS. RACK [3] Disconnect the main power. [4] Remove: • TOP COVER • DEVELOPER RACK • FIXER RACK •...
  • Page 55 Replacements [9] Remove: 2 SCREWS • 2 SCREWS top of • SCREW from WASH WATER OVERFLOW/ PROCESSOR DRAIN AY Warning Prevent damage to personnel or equipment. [10] Slowly open the top of the PROCESSOR. [11] Hold the top of the PROCESSOR up to prevent the top of the PROCESSOR from falling.

  • Page 56: Disconnecting The Hoses

    SERVICE MANUAL Disconnecting the HOSES [1] Remove from the FITTING: HOSE • CLAMP • HOSE • SEALANT SEALANT [2] Apply new SEALANT to the FITTING. [3] Install to the FITTING: • HOSE • CLAMP CLAMP FITTING H164_0080ACA H164_0080AC 10SEP02 – 9B8949...

  • Page 57: Removing The Dryer

    Replacements Removing the DRYER DRYER DUCT 2 SCREWS SPACER DRYER AY DRYER BLOWER BRACKET SCREW DRYER TEMPERATURE SENSOR PROCESSOR 4 SCREWS H164_0085ECA H164_0085EC 9B8949 – 10SEP02...

  • Page 58: Removing The Dryer Thermostat

    SERVICE MANUAL [1] Do Opening the PROCESSOR. Important The 4 SCREWS are on the bottom of the PROCESSOR. [2] Remove: • 4 SCREWS • 2 SCREWS for SPACER • SPACER • SCREW • DRYER TEMPERATURE SENSOR [3] Lift the DRYER AY and tilt toward the front of the PROCESSOR to remove. Removing the DRYER THERMOSTAT [1] Remove: •...

  • Page 59: Removing The Dryer Blower

    Replacements Removing the DRYER BLOWER [1] Remove: 4 SCREWS DRYER BLOWER • 4 NUTS • 4 SCREWS • 4 SPACERS • DRYER BLOWER 4 SPACERS [2] Discard the old DRYER BLOWER. Important • Do not use excessive force to tighten the SCREWS.

  • Page 60: Removing The I/O Board

    SERVICE MANUAL Removing the I/O BOARD 6 SCREWS 10M BOARD Possible damage from electrostatic discharge. CN05 CN06 CN07 CN08 [1] Do Removing the CONTROL BOX COVER. CN01 [2] Remove: CN02 CN10 • CN01 • CN02 • CN04 CN04 • CN05 •...

  • Page 61: Removing The 10M Board

    Replacements Removing the 10M BOARD 10M BOARD Possible damage from electrostatic discharge. I/O BOARD CN05 CN06 CN07 CN08 [1] Do Removing the CONTROL BOX COVER. CN01 [2] Remove from the I/O BOARD: CN02 CN10 • CONNECTOR CN1 • CONNECTOR CN5 •...

  • Page 62: Diagnostics

    SERVICE MANUAL Section 7: Diagnostics Mechanical Transport Malfunctions Problem Possible Cause Action Film skew • You did not insert the film correctly. • Insert film at the edge of the FEED TRAY. • The SPRINGS do not apply correct pressure to the ROLLERS. •...
  • Page 63 Diagnostics Problem Possible Cause Action Film density is too low • Replenishment rate of the developer is too • Check the replenishment rate of the low. developer. • The DEVELOPER REPLENISHMENT • Install a new DEVELOPER PUMP is malfunctioning. REPLENISHMENT PUMP. •...

  • Page 64: System Malfunctions

    SERVICE MANUAL System Malfunctions Problem Possible Cause Action Solution is not moving in the Air in the RECIRCULATION DEVELOPER or FIXER TANK. PUMP. Important Do not drain the TANK. • Release some of the solution from the TANK. Remove either: –...

  • Page 65: Internal

    Diagnostics Problem Possible Cause Action • The “Service” INDICATOR The developer temperature • Determine the cause of the illuminates continually. circuit is malfunctioning. malfunction. • The “Low t” INDICATOR blinks. • Repair the circuit. • The ALARM emits a beep. •...

  • Page 66: Checking The Power Supply

    SERVICE MANUAL Checking the POWER SUPPLY DRIVE BOARD SLOT CONTROL I/O BOARD BOX COVER H164_0104HCA 4 SCREWS H164_0104HC Possible damage from electrostatic discharge. [1] Remove: • 4 SCREWS • CONTROL BOX COVER [2] Place the TAB into the SLOT. [3] Measure the DC voltages on the DRIVE BOARD: Position Approximate Voltage P1 (GND) to P2...
  • Page 67 Diagnostics [6] Do the FUSES have continuity? Continue with Step a. Install new FUSES. b. Continue with Step [7] Check the AC input voltage to the DRIVE BOARD at CONNECTOR CNP3: Position Approximate Voltage PIN 1 to PIN 2 8 V AC PIN 3 to PIN 4 24 V AC [8] Are the voltages correct?

  • Page 68: Setting The Diagnostic Modes

    SERVICE MANUAL Setting the Diagnostic Modes SLOT CONTROL SWITCH SW02 BOX COVER H164_0104HCB 4 SCREWS H164_0104HC Warning Dangerous Voltage [1] De-energize the PROCESSOR. Possible damage from electrostatic discharge. [2] Remove: • 4 SCREWS • CONTROL BOX COVER [3] Place the TAB into the SLOT. [4] Locate SWITCH SW02.
  • Page 69 Diagnostics [8] To diagnose a problem with the ENTRANCE SENSOR BOARD, advance to Checking the ENTRANCE SENSOR BOARD. Service High DEV. Ready FIX. Dev. Temperature Rep. H164_0034AC [9] Use the “DEV” BUTTON on the CONTROL BOARD to select the mode and check the other components: Press the “DEV”...

  • Page 70: Checking The Temperature Sensor

    SERVICE MANUAL [10] To begin at mode 1 again: (a) De-energize the PROCESSOR. (b) Energize the PROCESSOR. (c) Do Step 9 again. [11] When you complete the diagnostics: (a) De-energize the PROCESSOR. (b) Move DIP SWITCH SW02-4 to the “OFF” position. (c) Install the CONTROL BOX COVER.

  • Page 71: Checking The Entrance Sensor Board

    Diagnostics Checking the ENTRANCE SENSOR BOARD [1] Enter mode 1. See Setting the Diagnostic Modes. [2] Observe the “Ready” INDICATOR during Step 3 Step Service [3] Block one of the SENSORS on the ENTRANCE SENSOR BOARD. [4] Block the other SENSOR on the ENTRANCE High DEV.

  • Page 72: Checking The Dryer Heater

    SERVICE MANUAL [8] Is the resistance correct? Install a new DEVELOPER HEATER RELAY Install a new DEVELOPER HEATER SSR51. OVERTEMPERATURE THERMOSTAT SW52. Checking the DRYER HEATER [1] Enter mode 3. See Setting the Diagnostic Modes. [2] Observe LED 8 on the DRIVE BOARD. [3] Press the “RUN”...

  • Page 73: Checking The Dryer Blower

    Diagnostics Checking the DRYER BLOWER [1] Enter mode 3. See Setting the Diagnostic Modes. [2] Observe LED 10 on the DRIVE BOARD. [3] Press and hold the “RUN” BUTTON on the Service CONTROL BOARD. Note High • The fast speed circuit for the DRYER BLOWER will DEV.

  • Page 74: Checking The Developer Pumps

    SERVICE MANUAL Checking the DEVELOPER PUMPS [1] Enter mode 4. See Setting the Diagnostic Modes. Caution Service Operating the PUMPS excessively without solution might cause damage to the PUMPS. [2] Press and hold the “RUN” BUTTON on the High DEV. CONTROL BOARD.

  • Page 75: Checking The Fixer Pumps

    Diagnostics Checking the FIXER PUMPS [1] Enter mode 5. See Setting the Diagnostic Modes. Caution Service Operating the PUMPS excessively without solution might cause damage to the PUMPS. [2] Press and hold the “RUN” BUTTON on the High DEV. CONTROL BOARD. Ready Note FIX.

  • Page 76: Checking The Water Solenoid Valve

    SERVICE MANUAL Checking the WATER SOLENOID VALVE [1] Enter mode 6. See Setting the Diagnostic Modes. [2] Press and hold the “RUN” BUTTON on the CONTROL BOARD. Service Note • Pressing and holding the “RUN” BUTTON: – actuates the circuit for the WATER SOLENOID High DEV.

  • Page 77: Checking The Cover Interlock Switches

    Diagnostics Checking the COVER INTERLOCK SWITCHES [1] Enter mode 7. See Setting the Diagnostic Modes. [2] Install the COVER on the PROCESSOR. [3] Check that LED 7 on the DRIVE BOARD is illuminated. [4] If LED 7 is not illuminated, measure the resistance of the COVER INTERLOCK SWITCHES. [5] Remove the COVER and make the measurements again: SWITCH Position...
  • Page 78 SERVICE MANUAL [8] Is the voltage between PIN 1 and PIN 14 on DRIVE BOARD CONNECTOR CN2 approximately 100 V AC? a. Check: a. Check RELAY SSR1 on the DRIVE BOARD. • RELAY RY51 b. If necessary, install a new RELAY. •...

  • Page 79: Theory

    Theory Section 8: Theory Introduction The Kodak X-Omat 1000, 1000A and 1000J PROCESSORS are automatic PROCESSORS. The PROCESSORS are easy to operate and maintain. • The 1000 PROCESSOR uses 220, 230 or 240 volt, 50/60 Hz AC power. • The 1000A PROCESSOR uses 120 volt, 50/60 Hz AC power.
  • Page 80 SERVICE MANUAL Film Processing Step Section Component Descriptions and Functions The developer solution DEVELOPER • DEVELOPER TANK - holds the developer solution. changes the latent image • DEVELOPER RACK - has GEARS and ROLLERS to move the on the film into a visible film through the developer solution.

  • Page 81: Components Of The Processor

    Theory Components of the PROCESSOR Temperature Controls The PROCESSOR has 2 separate temperature control systems: DEVELOPER HEATER DEVELOPER TANK TEMPERATURE Developer SENSOR Solution DEVELOPER DEVELOPER RECIRCULATION HEATER MICROPROCESSOR PUMP OVERTEMP THERMOSTAT H164_9009BC The developer set point temperature is adjusted by service personnel only. The DEVELOPER HEATER includes: •...

  • Page 82: Drive System

    SERVICE MANUAL Drive System The drive system in the PROCESSOR drives the GEARS and ROLLERS in the RACKS to move film from the FILM TRAY through the PROCESSOR to the TOP COVER at a uniform speed. The drive system includes: •...

  • Page 83: Control Systems

    Theory Control Systems Energizing the PROCESSOR Modes of the PROCESSOR The PROCESSOR has 2 operating modes. • In the Ready Mode, the PROCESSOR is energized and all systems are ready to process film. • In the Standby Mode, the PROCESSOR is energized but the systems operate intermittently. The PROCESSOR automatically changes from the Ready Mode to the Standby Mode after 5 minutes.

  • Page 84: System Operations

    SERVICE MANUAL System Operations Components of the PROCESSOR operate in different cycles when necessary. Initializing Functions When the PROCESSOR is energized: • The DEVELOPER HEATER begins to operate, increasing the developer temperature to the set point. • The “Low t” INDICATOR illuminates when the developer solution is below the set point temperature. •...
  • Page 85 Theory • If the PROCESSOR is set for replenishment in the Standby Mode, the FIXER REPLENISHMENT PUMP operates for one replenishment cycle every 20 minutes. • The WATER SOLENOID stops for 60 seconds, then operates intermittently for 10 seconds every 60 seconds. •...
  • Page 86 New Publication May 1998 9B8949 All Pages sm3482_1_15jun98.book Revised Dec 2001 9B8949 All Pages sm3482_1.book Revised 10SEP02 9B8949 98012 All Pages 9b8949.fm Revised Kodak and X-Omat are trademarks. Printed in U.S.A. • 9b8949.fm EASTMAN KODAK COMPANY HEALTH IMAGING Rochester, NY 14650...

This manual is also suitable for:

X-omat 1000aX-omat 1000j

Table of Contents