Kodak RP X-OMAT M6B Installation Instructions Manual
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Kodak RP X-OMAT M6B Installation Instructions Manual

Kodak RP X-OMAT M6B Installation Instructions Manual

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Publication No. 246626
September 1991
INSTALLATION INSTRUCTIONS
for the
Kodak RP X-OMAT Processor, Model M6B
H048_0086DA

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  • Page 1 Publication No. 246626 September 1991 INSTALLATION INSTRUCTIONS for the Kodak RP X-OMAT Processor, Model M6B H048_0086DA...

  • Page 2: Table Of Contents

    Eastman Kodak Company reserves the right to change this information without notice, and makes no warranty, express or implied, with respect to this information. Kodak shall not be liable for any loss or damage, including consequential or special damages, resulting from the use of this information, even if loss or damage is caused by Kodak’s negligence or other fault.

  • Page 3: Description Page

    Description Page Installing the Racks and Crossovers ......................43 Adjusting the Tension of the Dryer Belt ......................45 Installing the Panels and Covers........................46 Setting the Dryer Temperature ........................46 Checking the Developer Temperature......................47 Checking the Film Transport ..........................47 246626...
  • Page 4 BLANK PAGE 246626...

  • Page 5: Introduction

    This publication is part of a series of instruction books that provides technical support information on the KODAK RP X-OMAT Processor, Model M6B. For ease of referencing and reordering the related publications, the following chart provides part numbers for each of the X-Omat M6B publications.

  • Page 6: Unpacking The Processor

    Unpacking the Processor If you are unpacking the processor anywhere other than in the final destination, it is recommended that you keep the internal packing material in place until you move the processor to the actual installation site. If you do unpack the processor somewhere other than the final destination, make sure to install any removed parts and pack any loose parts carefully with the processor for transport.
  • Page 7 Remove: • DEVELOPER/FIXER CROSSOVER • FIXER/WASH CROSSOVER • DETECTOR CROSSOVER • SQUEEGEE ASSEMBLY. SQUEEGEE FIXER/WASH ASSEMBLY CROSSOVER DEVELOPER/FIXER CROSSOVER DETECTOR CROSSOVER WASH RACK FIXER RACK FILTER CANISTER ASSEMBLY DEVELOPER RACK H048_0092DCA H048_0092DA Figure 1 Crossover Identification 246626...
  • Page 8 Remove the PACKING MATERIAL covering the RACK HANDLES. Remove: • DEVELOPER RACK • FIXER RACK • WASH RACK • CARDBOARD from around each RACK. WASH RACK FIXER RACK DEVELOPER RACK H048_0096BCA H048_0096BA Figure 2 Rack Identification 246626...
  • Page 9 Remove the CARDBOARD from inside the bottom of the DEVELOPER, FIXER, and WASH TANKS. CARDBOARD from DEVELOPER TANK CARDBOARD from FIXER TANK CARDBOARD from WASH TANK H108_0136DCA H108_0136DA Figure 3 Removing Cardboard from the Processor Tanks 246626...
  • Page 10 [10] Remove the RECEIVING-END ACCESS PANEL from the processor. [11] Remove the 3 DRAIN HOSES from the RECEIVING BIN. [12] Remove and keep the WRAPPED ITEMS from inside the front of the processor. NOTE On later models of the processor, some wrapped items may be found on top of the processor. FEED TRAY CONTROL PANEL...
  • Page 11 [13] Remove the 10 OUTER AIR TUBES and remove the PACKING MATERIAL around the SHAFTS of the ROLLERS. [14] Install the 10 OUTER DRYER AIR TUBES with the AIR SLOTS facing the film path. PACKING MATERIAL DRYER TUBES H048_0113BCA CARDBOARD H048_0113BA Figure 6 Removing Cardboard from around the Roller Shafts 246626...

  • Page 12: Installing The Processor

    Installing the Processor Removing the Processor from the Skid The processor weighs over 200 kg (442 lb), therefore use 2 people when installing the LEVELING SCREWS and PROCESSOR moving the processor into position. The processor is not attached to the SKID.
  • Page 13 Remove the FEED-END, LOWER ACCESS PANEL and the 2 SIDE PANELS from the processor for easier access. LEVELING SCREW Remove the processor from the SKID. To prevent damage to the LEVELING SCREWS and the processor, do not 2.5 cm (1 in.) allow more than a 25 mm (1 in.) clearance between the bottom of the processor and the HEAD of the...

  • Page 14: Setting A Processor For 50 Hz Operation

    Setting a Processor for 50 Hz Operation For processors being used on 50 Hz power, do the following: Remove the BLOWER MOTOR COVER. Move the BLOWER MOTOR to the inner set of mounting holes, located on the frame of the processor. Remove the BLOWER MOTOR PULLEY.
  • Page 15 H048_0115CA Figure 10 Aligning the Blower Motor Pulley 246626...
  • Page 16 [10] Remove the SPLASH GUARD and the CHAIN GUARD from the MAIN DRIVE MOTOR. [11] Loosen the MOTOR-MOUNTING BRACKET. [12] Remove the CHAIN and the SPROCKET from the MAIN DRIVE MOTOR. [13] Install from the prepack carton: • Chain Segment •...

  • Page 17: Installing The Light-Tight Gasket

    Installing the Light-Tight Gasket Install the LIGHT-TIGHT GASKET. See the figure. Do not stretch the GASKET. LIGHT-TIGHT GASKET (from Prepack) LIGHT-TIGHT GASKET (INSTALLED) H048_0107ACA H048_0107AA Figure 12 Installing the Light-Tight Gasket 246626...

  • Page 18: Installing The Feed Shelf

    Installing the Feed Shelf Install the FEED SHELF using the 5 SCREWS, 5 WASHERS, and 5 LOCK WASHERS. NOTE Do not tighten the SCREWS. FEED SHELF WING NUT (3) SCREW (5) AUXILIARY WASHER (5) RUN SWITCH RECEPTACLE LOCK WASHER (5) CONNECTOR H048_0071BCC SCREW (5)

  • Page 19: Installing The Grommets And Replenisher Tubes

    Installing the Grommets and Replenisher Tubes NOTE For alternate installation of the REPLENISHER TUBES, insert them through the HOLES in the bottom of the processor, see Figures 14 and 15, or see the Site Specifications. Install the 2 GROMMETS. Remove a section of the GROMMET if necessary.

  • Page 20: Installing The Developer Filter

    Installing the Developer Filter DEVELOPER FILTER Install the DEVELOPER FILTER. FILTER Moisten the O-RING for the FILTER CAP with water. Install the FILTER CAP. H108_0068ACA H108_0068AA Figure 16 Installing the Developer Filter Adjusting the Height of the Feed Shelf Install the DEVELOPER RACK ASSEMBLY and the DETECTOR CROSSOVER ASSEMBLY, and check that they are positioned correctly.

  • Page 21: Aligning The Film Guide

    Adjust the position of the FEED SHELF so that it is approximately 1 mm (1/16 in.) lower DETECTOR than the NIP of the DETECTOR CROSSOVER ENTRANCE CROSSOVER ROLLERS. Approximately ROLLERS 1 mm (1/16 in.) When the height is adjusted correctly, tighten the 5 SCREWS.

  • Page 22: Moving The Processor Into Position

    Moving the Processor Into Position PROCESSOR The processor weighs over 200 kg (442 lb), therefore use 2 people when installing the LEVELING SCREWS and moving the processor into position. WALL Move the processor within approximately 2.5 cm (1 in.) of the wall. Install the FLOOR PLATES.

  • Page 23: Leveling The Processor

    Leveling the Processor To prevent damaging the LEVELING SCREWS and the processor, do not allow more than a 25 mm (1 in.) clearance between the bottom of the processor and the HEAD of the LEVELING SCREW. Install and seat the DEVELOPER, FIXER, and WASH RACK ASSEMBLIES. WASH RACK FIXER...
  • Page 24 The edge of the LEVEL could cause damage to the surface of the ROLLER. Place a LEVEL as shown in the figure. Adjust the LEVELING SCREWS to level the processor from side to side. LEVEL H048_0102BCA H048_0102BA Figure 24 Leveling the Processor Side to Side Place a LEVEL as shown in the figure.
  • Page 25 Install the Seismic Kit, if required. LEVELING SCREW (4) BOLT (8) LEVELING SCREW (4) WASHER (8) FLOOR PLATE (4) SLOT BRACKET (4) H108_0193DCA H108_0193DA Figure 26 Installing the Seismic Kit 246626...

  • Page 26: Connecting The Replenishment Tanks

    Connecting the Replenishment Tanks Install the STRAINERS. Connect the 10 mm (3/8 in.) TUBING (not supplied) from the inlets of the REPLENISHMENT PUMP ASSEMBLY to the DEVELOPER and FIXER REPLENISHMENT TANKS. To prevent contamination of the processor solutions, check that the DEVELOPER and FIXER REPLENISHMENT TUBES are connected to the correct tanks.

  • Page 27: Connecting The Drains

    Connecting the Drains FIXER The processor is equipped to accommodate the AUXILIARY DEVELOPER separation of DEVELOPER, FIXER, and WATER DRAIN DEVELOPER DRAIN effluent liquid. The processor is shipped from the VALVE AUXILIARY factory with a separate FIXER OVERFLOW/TANK DRAIN DRAIN, AUXILIARY FIXER TANK DRAIN, DEVELOPER OVERFLOW/TANK DRAIN, AUXILIARY DEVELOPER TANK DRAIN, and a common WASH WATER OVERFLOW/TANK DRAIN.

  • Page 28: Connecting The Wiring To Terminal Strip Tb1

    Connecting the Wiring to Terminal Strip TB1 Remove the LOWER ACCESS PANEL from the FEED-END of the processor. Open the TRANSFORMER BOX DOOR. Determine the supply voltage being applied to the processor. Connect the main input power wires to TERMINAL STRIP TB1. Take the appropriate ELECTRIC SERVICE LABEL from the PREPACK CARTON.
  • Page 29 BUILDING NOMINAL SUPPLY FREQUENCY CONNECTION MEASURED SUPPLY POWER SYSTEM VOLTAGE (Hz) DIAGRAM VOLTAGE 3 Phase Neutral 3 WIRE 120V.L-N/208V.L-L 127V.L-N/220V.L-L 120/208 104/180-127/220 115/199-123/213 127/220 124/215-140/242 PROCESSOR Single Phase 2 WIRE 198-216 220V.L-L 240V.L-L 217-242 226-254 50/60 PROCESSOR Single Phase Neutral 3 WIRE 90-98 100V.L-N/200V.L-L...
  • Page 30 SOLS., SF. SOLS., SF. SOLS., SF. LT. 120V LT. 120V LT. 120V DEV. HTR. DEV. HTR. DEV. HTR. MTRS. ETC. MTRS. ETC. MTRS. ETC. HTRS. HTRS. HTRS. 240V 240V 240V 240V 240V 240V REMOVE METAL STRAP H2-H3 REMOVE METAL STRAP H2-H3 ADD WIRE JUMPERS: 12 TO 4 ADD WIRE JUMPERS: N TO H1 ADD WIRE JUMPERS: N TO H1...
  • Page 31 SOLS., SF. SOLS., SF. SOLS., SF. LT. 120V LT. 120V LT. 120V DEV. HTR. DEV. HTR. DEV. HTR. MTRS. ETC. MTRS. ETC. MTRS. ETC. HTRS. HTRS. HTRS. 240V 240V 240V 240V 240V 240V REMOVE METAL STRAP H2-H3 REMOVE METAL STRAP H2-H3 ADD WIRE JUMPERS: N TO H1 ADD WIRE JUMPERS: N TO H1 ADD WIRE JUMPERS: 12 TO 4...

  • Page 32: Connecting The Exhaust

    Connecting the Exhaust Connect 7.6 cm (3 in.) ELBOWS and rigid DUCT or flexible EXHAUST HOSE between the processor EXHAUST PORT and the BUILDING EXHAUST DUCT. NOTE Do not make a solid connection at the BUILDING END. Do not connect the EXHAUST DUCT to the processor at this time.
  • Page 33 To obtain the correct static pressure, as shown in Table 1, adjust the clearance at the BUILDING END of the DUCT as illustrated. Table 1 Static Pressures Negative Static Pressure, (Water Head) Duct Diameter 76 mm (3 in.) 0.76 mm (0.03 in.) 1.02 mm (0.04 in.) 102 mm (4 in.) 0.25 mm (0.01 in.)

  • Page 34: Making The Water Connection

    Making the Water Connection Before connecting the water line to the processor, flush the line to remove any debris or rust particles in the line. See the Site Specifications, and install the plumbing to the water connection, using an adapter if necessary. Checking the Drain Valves Check that the 3 DRAIN VALVES are closed.

  • Page 35: User Selectable Modes

    User Selectable Modes Flooded Replenishment Factory set to ‘‘OFF’’ (Left) position. This feature is designed for low film usage. When in the ‘‘ON’’ (Right) position, it allows for replenishment of the developer and fixer solutions each time the processor comes out of standby. Water Conservation Factory set to ‘‘ON’’...

  • Page 36: Selecting The Replenishment Mode

    Selecting the Replenishment Mode To access SWITCH U20 on the 100 CIRCUIT BOARD, open the ELECTRICAL BOX DOOR. If the customer requires FLOODED REPLENISHMENT, set the SWITCH U20-1 to the right (ON). If the customer requires no WATER CONSERVATION, set the SWITCH U20-2 to the left (OFF). U20-3 must be set to the right (ON) position.

  • Page 37: Using The Splash Guard And Drip Tray

    Using the Splash Guard and Drip Tray Install a SPLASH GUARD before removing or installing a RACK ASSEMBLY. Set the RACK ASSEMBLY into the DRIP TRAY. SPLASH GUARD DRIP TRAY H048_0119BCA H048_0119BA Figure 37 Installing the Splash Guard Filling the Tanks NOTE •...
  • Page 38 Fill the FIXER TANK to the FIXER FILL LINE. See the figure. DRIVE SIDE NON-DRIVE FIXER SIDE FILL LINE DEVELOPER FILL LINE H048_0094BCA H048_0094BA Figure 38 Tank Fill Lines Clean any FIXER spills. Clean the SPLASH GUARD. Install the SPLASH GUARD to allow filling of the DEVELOPER TANK. Fill the DEVELOPER TANK to the DEVELOPER FILL LINE.
  • Page 39 Unlock the DRYER TEMPERATURE CONTROL KNOB by rotating the LOCKING RING counter-clockwise approximately ⁄ turn. [10] Rotate the DRYER TEMPERATURE CONTROL KNOB counter-clockwise as far as it will turn. [11] Lock the DRYER TEMPERATURE CONTROL KNOB by rotating the LOCKING RING clockwise approximately ⁄...
  • Page 40 If the processor is to be operated at 50 Hz, make sure that the processor is set for operation at 50 Hz. See the procedure ‘‘Setting a Processor for 50 Hz Operation’’ on page 14. [12] Move the CIRCUIT BREAKER to the ‘‘I’’, or energized position [13] Check that the RECIRCULATION PUMPS are...

  • Page 41: Setting The Replenishment Rates

    Refer to the manufacturer’s specifications for the film and chemicals being used, for operating temperatures and replenishment rates. The KODAK RP X-OMAT Processor Service Bulletin No. 30 is available from your Kodak Representative or Marketing Technical Group, Health Sciences Division, Eastman Kodak Company, Rochester, New York 14650.

  • Page 42: Adjusting The Replenishment Rate

    Adjusting the Replenishment Rate Do not adjust the SETSCREW or LOCK NUT. Remove the outside PUMP COVER by loosening the 2 SCREWS on the top of the PUMP, and lifting the COVER off. Rotate the CRANK by hand to gain access to the ADJUSTING SCREW. Rotate the appropriate fixer or developer ADJUSTING SCREW to provide the correct replenishment rates.

  • Page 43: Installing The Racks And Crossovers

    Installing the Racks and Crossovers Carefully, install the RACKS. Use the SPLASH GUARD. Install the CROSSOVERS. SQUEEGEE FIXER/WASH ASSEMBLY CROSSOVER DEVELOPER/FIXER CROSSOVER DETECTOR CROSSOVER WASH RACK FIXER RACK FILTER CANISTER ASSEMBLY DEVELOPER RACK H048_0092DCA H048_0092DA Figure 42 Installing the Racks and Crossovers 246626...
  • Page 44 Install the EVAPORATION COVERS. EVAPORATION COVERS H048_0103BCA H048_0103BA Figure 43 Installing the Evaporation Cover 246626...

  • Page 45: Adjusting The Tension Of The Dryer Belt

    Adjusting the Tension of the Dryer Belt Parts are moving within the processor. Keep hands and loose clothing out of the processor. With the processor operating, the DRYER TEMPERATURE CONTROL rotated to the full counter-clockwise position, and the dryer cool, adjust the tension of the DRYER BELT as follows: Loosen the LOCKING SCREW.

  • Page 46: Installing The Panels And Covers

    Installing the Panels and Covers Install all PANELS and COVERS. NOTE When required by local code, install panel-locking devices. Parts and instructions are included in the PREPACK. Setting the Dryer Temperature Unlock the DRYER TEMPERATURE CONTROL KNOB by rotating the LOCKING RING counter-clockwise approximately ⁄...

  • Page 47: Checking The Developer Temperature

    Checking the Developer Temperature When the DEVELOPER LAMP begins to flash, remove the TOP COVER. Insert a THERMOMETER of known accuracy into the DEVELOPER TANK. Install the TOP COVER. Operate the processor for 15 minutes to stabilize the temperature. Check that the temperature on the DEVELOPER TEMPERATURE METER is the same as on the THERMOMETER (35°C [95°F] set at the factory).
  • Page 48 3040ii_a.txt Kodak and X-Omat are trademarks. Customer Equipment Services Division EASTMAN KODAK COMPANY • ROCHESTER, N.Y. 14650 Printed in USA...

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