Kodak X-OMAT 7000 User Manual
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Kodak X-OMAT 7000 User Manual

Kodak X-OMAT 7000 User Manual

Multiloader
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{ M i s c e l l a n e o u s P UB} { P r o d u c t i o n } { K od a k S e r v i c e S up p o r t }
Publication No. 7E6174
16FEB01
User Guide
for the
KODAK X-OMAT Multiloader 7000
H186_1000AC
© Eastman Kodak Company, 2001

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  • Page 1 { M i s c e l l a n e o u s P UB} { P r o d u c t i o n } { K od a k S e r v i c e S up p o r t } Publication No. 7E6174 16FEB01 User Guide for the KODAK X-OMAT Multiloader 7000 H186_1000AC © Eastman Kodak Company, 2001...

  • Page 2: Table Of Contents

    Kodak shall not be liable for any loss or damage, including consequential or special damages, resulting from any use of this information, even if loss or damage is caused by Kodak’s negligence or other fault. Table of Contents...
  • Page 3 Operating Instructions ........... . KODAK X-OMAT 3000 RA Integrated Processor ......
  • Page 4 16FEB01 – 7E6700...

  • Page 5: User Guide Conventions

    User Guide Conventions Special Messages This guides uses the following special messages to emphasize information or point out potential risks to personnel or equipment. Note Notes provide additional information, such as expanded explanations, hints, or reminders. Important Important notes highlight critical policy information that affects how you use this manual and this product.
  • Page 6 16FEB01 – 7E6174...

  • Page 7: Introduction

    The KODAK X-OMAT Multiloader 7000 (Multiloader) is a compact microprocessor- controlled room light film handling and film processing system. The Multiloader holds up to 7 film supply magazines and is compatible with all sizes of KODAK X-OMATIC and KODAK X-OMAT Cassettes, KODAK MIN-R 2 Cassettes and the KODAK X-OMATIC Video Film Holder.

  • Page 8: Specifications

    30 x 40 cm 10 x 12 in. 35 x 35 cm 11 x 14 in. 35 x 43 cm KODAK MIN-R 2 18 x 24 cm 24 x 30 cm KODAK X-OMATIC Video 8 x 10 in. Film Holder...
  • Page 9 Air Exhaust: 2,124 I/min (75 ft. /min) max. full load Recommended Chemicals: KODAK RP X-OMAT Developer and Replenisher KODAK RP X-OMAT LO Fixer and Replenisher KODAK X-OMAT LE+ Developer and Replenisher KODAK X-OMAT EX II Developer and Replenisher KODAK Medical X-ray Liquid Developer...

  • Page 10: Radio Interference Suppression

    Canada. Declaration of Conformity We declare our sole responsibility that the KODAK X-OMAT Multiloader 7000 to which this declaration relates, is in conformity with the following standards and, therefore, bears a CE mark and follows the provisions of the applicable MDD...

  • Page 11: Warnings

    Kodak shall not be liable for any loss or damage, including consequential or special damages, resulting from the use of this information, even if loss or damage is caused by Kodak’s negligence or other fault...
  • Page 12 Dangerous voltages which can shock, burn or cause death, are present in this machine. The operator is only allowed to open the Top Cover and the Magazine Door, and to roll out the integrated KODAK X-OMAT 3000 RA Integrated Processor as described in the “Clean-up and Maintenance” section of this User Guide.
  • Page 13 • Only Kodak Service Representatives are allowed to install the Multiloader. • Never cover the venting slots of the Multiloader. • Do not perform repairs, or exchange internal parts yourself, call a Kodak Service Representative. • Do not operate the Multiloader with a damaged power cord.
  • Page 14 1.83 m 1.83 m H174_0043GC The KODAK X-OMAT Multiloader 7000 is not medical equipment according to EN 60601-1 and must therefore, not enter the patient environment as defined by EN 60601-1-1. The following requirements have to be met: 1. Distance from the device to the Patient Contact Equipment, see the graphic: Horizontal = 1.83 meters (6 ft.)

  • Page 15: Chemical Hazards

    • According to the European EN Safety Regulations for medical devices, direct contact between the patients and the Multiloader is not allowed. • If the Kodak Service Representative connected the Multiloader to the Equipotential Busbar using the Equipotential Bonding Plug, this connection may not be interrupted, for example, you are not allowed to pull off the cable coming from the equipotential busbar.
  • Page 16 Introduction Warning The "Mechanical Hazard" Symbol indicates there is a mechanical hazard if the Safety Interlock System is bridged from the qualified service personnel during maintenance or repairs. H186_1111GC Warning The symbol below the RS232 connector indicates "For the use of qualified service personnel only."...
  • Page 17 Introduction Warning The "Hot Surface" symbol indicates this area is hot. H186_1110GC 7E6174 – 16FEB01 1–11...

  • Page 18: Warranty

    Warranty Repair Coverage If this equipment does not function correctly during the warranty period, the Kodak Service Representative provides or arranges for repair of the equipment during normal working hours. Such repair service will include any adjustments and/or replacement of parts required to maintain your equipment in good working order.
  • Page 19 • This limitation of liability will not apply to claims for injury to persons or damage to property caused by the sole negligence or fault of Kodak or by persons under its direction or control. 7E6174 – 16FEB01...
  • Page 20 Introduction 1–14 16FEB01 – 7E6174...

  • Page 21: Quick Reference Operating Instructions

    "0" position) before performing any of the following procedures. • Only Kodak trained personnel can perform the following procedures. • Wear rubber gloves, safety glasses, and protective clothing when doing any maintenance procedures.
  • Page 22 Quick Reference Operating Instructions Warning Dangerous Voltage 1. Move the Circuit Breakers (Loader and Processor) on the back of the Multiloader to the "0" position. Loader Processor H186_1108GC 2–2 16FEB01 – 7E6174...
  • Page 23 Quick Reference Operating Instructions 2. Release both Latches on the Processor Front Panel. Processor Front Panel Latch Latch H186_1086GCB H186_1086GC 3. To avoid splashing chemicals, gently pull out the Processor until it locks in place, and remove the Wet Section Cover. 4.
  • Page 24 Quick Reference Operating Instructions Warning Always remove the Crossovers from the Multiloader when cleaning and rinsing. 6. Remove the 2 Crossovers and check for any chemical buildup. Rinse if necessary, outside of the Multiloader. 7. Check that the 2 Crossover Troughs are on the bottom of the Developer/Fixer and Fixer/Wash Crossovers.
  • Page 25 Quick Reference Operating Instructions Warning See Step 9 on Page 4–11 when doing Step 13. 13. Gently push in the Processor. 14. Check that the Magazine Door and the Top Cover are closed, and both Captive Screws are tight. Captive Top Cover Screws H186_1000ACF...
  • Page 26 Quick Reference Operating Instructions 16. Move both Circuit Breakers on the back of the Multiloader to the "1" position. Loader Processor H186_1075GC 17. Press the Switch on the side of the Multiloader to the "1" position. H186_1109AC Note The Fan is running when the mains plug is connected or the wall-mounted main switch is in the "1"...
  • Page 27 Quick Reference Operating Instructions Note The Processor requires approximately 20 minutes to warm-up. "P DEVELOP UNDER SET TEMPERATURE E132" will be displayed and the orange Status Light will illuminate. "P" DEVELOPER UNDER SET TEMPERATURE E132 FUNC H186_8502AC When the Processor has reached the required temperature, the following will be displayed and the green status light will be illuminated.

  • Page 28: Inserting A Cassette

    Quick Reference Operating Instructions Inserting a Cassette The Processor will only operate with KODAK X-OMATIC Cassettes, KODAK X-OMATIC Video Film Holder and KODAK MIN-R 2 Cassettes. 1. Check that the green status light is illuminated and the Display Panel indicates the Cassette sizes that are available.
  • Page 29 Quick Reference Operating Instructions The Cassette will be pulled into the Multiloader and the orange status light will illuminate. The following will be displayed. Status Lights M A G. 1: 18 x 24 cm M A G. 2: 18 x 24 cm GREEN M A G.
  • Page 30 Quick Reference Operating Instructions 3. Press CODE to display the error code. Record the error code. If the red status light is constantly illuminated and the audible alarm sounds, follow the instructions on the display and see “Error Messages" on page 6–10. GREEN EXPOSED FILM NOT REMOVED ORANGE...

  • Page 31: Turning Off The Multiloader

    Quick Reference Operating Instructions Turning Off the Multiloader 1. Press the Multiloader Switch to the “0” position. H186_1084AC 2. Turn off the water supply. 3. If you turn off the Multiloader overnight or for a longer period of time, do the following to avoid condensation.
  • Page 32 Quick Reference Operating Instructions 2–12 16FEB01 – 7E6174...

  • Page 33: Overview

    Overview General Description Overview The KODAK X-OMAT Multiloader 7000 (Multiloader) is an integrated load/unload/processing unit. • Both the load/unload module and the module of the Processor are Microprocessor- controlled. Special functions, statistics, and controls are accessed by the soft switches and the Display Panel on the front of the Multiloader. There are neither mechanical nor operator interventions to the Processor module other than routine cleaning.

  • Page 34: Film Supply Magazine

    Overview Film Supply Magazine Magazines are adjustable for all Cassette sizes; 7 may be installed in the Multiloader at any one time. The magazines contain up to 110 films each. Display Panel Status Lights Status Lights Description Green On The Multiloader is ready, a Cassette can be inserted. Orange On The Multiloader is in operation, a Cassette is being unloaded/ loaded.

  • Page 35: Magazine Status

    Overview Magazine Status M A G. 1: 18 x 24 cm M A G. 2: 18 x 24 cm GREEN M A G. 3: 24 x 30 cm ORANGE M A G. 4: 24 x 30 cm M A G. 5: 8 x 10 in flashing= nearly empty...

  • Page 36: Magazine Access

    Overview Magazine Access Overview • When you open the Magazine Door, the orange Status Light illuminates. • When you close the Magazine Door, the display returns to the main display, and the green Status Light illuminates. • When a Magazine is removed, the Display Panel indicates the Magazine level without size, application, type and film quantity.
  • Page 37 Overview 2. Pull the Magazine Drawer out. H186_1080GC Important Do not carry the Magazine by the Handle, the films may fall out if the Magazine is not closed completely. 3. Lift the Magazine slightly and pull it straight out of the Drawer. 4.
  • Page 38 Overview Important Open the Magazine only in a darkroom under the appropriate safelight conditions. 6. Place the Magazine on a flat surface in the darkroom. Push the 2 Latches in and lift the Lid to open the Magazine. H186_1081AC 7. Open a new Film Pack. 8.
  • Page 39 Overview 13. Open the Magazine Door and gently pull out the Magazine Drawer. 14. Insert the Magazine into the Drawer. 15. Check that the Magazine fits beyond the Black Rollers. 16. Release the 2 Drawer Locks and push the Magazine Drawer gently back into the Multiloader.

  • Page 40: Special Functions

    Overview Special Functions Overview Special Functions are features that enable you to: • Load empty Cassettes • Unload Cassettes without reloading film • Continuously unload a magazine into the Processor using an empty Cassette • Assign multiple film types for the same size Cassette, display film usage statistics, and change the display language.

  • Page 41: Unload Only

    • The Cassette is returned either with the Latch open or closed, depending on how it has been set at installation by the Kodak Service Representative. • If the Cassette is inserted empty for Unload Only, a message is displayed and an audible alarm sounds.

  • Page 42: Serial Unloading

    Overview Serial Unloading Use “Serial Unloading” for continuous unload of a Magazine into the Processor using an empty Cassette in the Multiloader. Note Before using Serial Unloading, increase the dryer temperature by approximately 5°C (9°F). See page 4–2. 1. Press Serial Unloading. If there is no Magazine level free, the following screen is displayed.
  • Page 43 Overview After closing the Magazine Door, the appropriate empty Cassette is requested. SERIAL UNLOADING INSERT EMPTY CASSETTE 35 x 43 cm CLEAR H186_8597AC Note The Multiloader checks whether the inserted Cassette is empty. If the Cassette is not empty, "NO MESSAGE" is displayed. The film (exposed or not) is unloaded, and Serial Unloading started.

  • Page 44: Function

    Overview Important Press CLEAR to return to the standard menu. 3. Press CLEAR to interrupt the serial unloading process for normal use for emergency films. 4. Press CLEAR again to display the main menu then the emergency Cassette can be inserted. Note Set the dryer temperature back to the normal value after Serial Unloading has finished and before proceeding with other functions.

  • Page 45: Film Type 2

    Note • In order to prevent picking a wrong film, the Cassettes and Magazines used for film Type 2 must be coded by your Kodak Service Representative, or a Kodak trained key operator. • The Multiloader then automatically recognizes the special Cassette and loads it with the special film without having to press TYPE 2.

  • Page 46: Film Usage

    Use LANG to set the display language options: English Finish French Norwegian German Spanish Italian Swedish Danish Portuguese Dutch A maximum of 4 can be displayed. The selection will be made during installation by the Kodak Service Representative. 3–14 16FEB01 – 7E6174...
  • Page 47 Overview 1. Press FUNC. 2. Press LANG. GREEN ORANGE CHANGE LANGUAGE ENGLI DEUT ITAL ESPA CLEAR H186_8513AC 3. Press the desired language Soft Switch. After the selection, the display returns to the main menu. 4. Press CLEAR to cancel your selection. 7E6174 –...
  • Page 48 Overview 3–16 16FEB01 – 7E6174...

  • Page 49: Operating Instructions

    95 F = DEV TEMP DISPLAY TIME/ GO TO DONE/ FIX TMP DATE SETUP RETURN H186_8515AC The “GO TO SETUP” selection requires an access code and is for Kodak trained Key Operators and Kodak Service Representatives. 7E6174 – 16FEB01 4–1...

  • Page 50: Changing The Dryer Temperature

    Operating Instructions Changing the Dryer Temperature 1. At the Processor Main Menu, press DRYER TEMP. 2. Press the appropriate key to increase or decrease the dryer temperature or to set the temperature to the default setting. ∆ DRYER Increase the Dryer temperature. ∇...

  • Page 51: Cycle Information

    3. Press DONE/RETURN until you return to the Processor Main Menu. Note The K/RA cycle is not available from this menu. Special chemicals and films are required. This cycle may only be selected by a Kodak trained Key Operator and a Kodak Service Representative. Cycle Information...

  • Page 52: Sleep Mode

    Operating Instructions Sleep Mode Entering Sleep Mode When the Processor is in sleep mode, it appears to be “OFF” but the Microprocessor remains active. Depending upon the configuration of other options; the heaters, motors and solenoids remain off while the Processor is in the sleep mode. While the Processor is in the sleep mode, you cannot feed films or access any of the Processor setup screens.
  • Page 53 Operating Instructions If you have programmed the Automatic On and Off Timers under the “AUTO STARTUP” menu, the screen below will be displayed. The screen remains displayed until the Automatic Timer turns on or until you press WAKE. PROCESSOR NOT READY 7:30 AM MONDAY = NEXT ON TIME WAKE H186_8520AC...

  • Page 54: Displaying The Fixer Temperature

    Operating Instructions Displaying the Fixer Temperature To display the temperature of the fixer solution, press DISPLAY FIX TEMP on screen 2 of the Processor Main Menu. The temperature reading will be displayed for the fixer solution. Note The setpoint temperature for the fixer solution is a minimum only; the temperature may rise above this set point.

  • Page 55: Clean-Up And Maintenance

    • When performing the following cleaning procedure in Steps 1 - 8, only clean and rinse the described parts of the Processor when the parts are removed from the Processor. • Only a Kodak trained Key Operator can perform the following procedures. 7E6174 – 16FEB01 4–7...
  • Page 56 Operating Instructions Caution • Handle these assemblies carefully to prevent changing the alignment. • Use a synthetic sponge and warm water. • Do not wash the Racks and Crossovers with water above 44°C (110°F). • Do not clean the Racks, Crossovers, or Rollers using abrasive materials or alcohol. •...
  • Page 57 Operating Instructions Warning Dangerous Voltage 1. Always disconnect the main power (either the mains plug, grasp the mains plug only, or move the wall-mounted main switch to the "0" position) from the Multiloader. 2. Release both Latches. Gently pull out the Processor to avoid splashing. Latch Stop Bracket...
  • Page 58 Operating Instructions 3. Remove: • Wet Section Cover • 2 Evaporation Covers • Wash Reservoir • All Crossovers • Wash Rack 4. Rinse the Crossovers, Water Reservoir, and the Wash Rack with warm water, no hotter than 44°C (110°F). Wipe the Rollers and the Guide Shoes with a damp, soft, synthetic sponge.

  • Page 59: Humidifier Maintenance

    11. Process a test film. Humidifier Maintenance If your Multiloader is equipped with a Humidifier, the Humidifier Filter Cartridge should be changed at least every 6 months, or as needed. Warning Only Kodak Service Representative can change the Cartridge. 7E6174 – 16FEB01 4–11...
  • Page 60 Operating Instructions 4–12 16FEB01 – 7E6174...

  • Page 61: Resizing Magazines

    Key Operator Instructions Resizing Magazines Your Kodak trained Key Operator can change factory settings. You can code the Magazines to hold the film sizes in the table below. It is also possible to code each size from the list below as a Type 2 film.
  • Page 62 Key Operator Instructions Important The Left and Right Stops have to be positioned with their Nibs as indicated in the graphic. Otherwise the magazine cannot be closed. 2. Place the Stops in the Recesses corresponding to the film size. The film sizes are marked in the recesses.
  • Page 63 Key Operator Instructions 4. Install the Reflective Stickers for the correct size on the Magazine. See the Size and Type Code Chart. Size and Type Code Film Type 1 Film Type II Format 18 x 24 cm 24 x 24 cm 30 x 35 cm 35 x 35 cm 18 x 43 cm...
  • Page 64 Important Load the Magazine only if you are absolutely sure that the setting of the Reflective Stickers and the Stops is correct. Otherwise, serious damage to the KODAK X-OMAT Multiloader 7000 (Multiloader) can result. 10. Load the Magazine with unexposed films and insert the Magazine into the Multiloader.

  • Page 65: Type 2 Coding Of Cassettes

    • If there is a Reflective Sticker on the top of the Cassette, this Cassette will always be handled as a TYPE 2 Cassette. The Reflective Stickers can be ordered from Kodak, Part No. 9194551. The KODAK MIN-R 2 Cassette and KODAK X-OMATIC Video Film Holder Cassette Reflective Stickers are very easy to install, as the correct position is marked by a recess on the top of the Cassettes.
  • Page 66 Key Operator Instructions C3 Cassette REFLECTIVE STICKER 8 X 15 mm H186_1042ACA TEMPLATE 9194501 H186_1042AC MIN-R 2 Cassette H186_1043ACA REFLECTIVE STICKERS 8 X 15 mm H186_1043AC Note For TYPE 2 coding, install 2 Reflective Stickers on the Mammography Cassette. 5–6 16FEB01 –...
  • Page 67 8 X 15 mm C3 REFLECTIVE STICKER H186_1044ACA 8 X 15 mm C1 H186_1044AC Note For KODAK X-OMATIC Video Film Holders, install the Reflective Stickers either at the right or left side (C1 or C3) of the Film Holder. 7E6174 – 16FEB01 5–7...

  • Page 68: Failures And Error Handling

    There are two groups of failures which can occur in the Multiloader: • Failures that can only be solved by your Kodak Service Representative. • Failures which can be corrected by the operator or by the Multiloader itself.

  • Page 69: Function Buttons

    Press RETURN to view the first display of the error message. CODE Press CODE to display the error code. A code appears on the Display Panel. Record the code, and give it to the Kodak Service Representative. 7E6174 – 16FEB01 5–9...

  • Page 70: Multiloader Key Operator Instructions

    Key Operator Instructions Multiloader Key Operator Instructions CLEAR RETURN H186_8602AC AUTOMATIC RESET OF THE MULTILOADER If successful: the unit is ready for operation again. If not successful: call the Kodak Service Representative. 5–10 16FEB01 – 7E6174...

  • Page 71: Failures Not Detected By The Multiloader

    Move Magazine to another level. By moving the Magazine to another level, the problem of the wrong size detection might be solved, although there is a failure in the size direction. Inform your Kodak Service Representative of this failure. The magazine detection is correct; are the Cassette...

  • Page 72: Using The Access Code

    Using the Access Code Only your Kodak Service Representative and Key Operator should have use of the access code. The Key Operator receives the access code when trained by Kodak. Press GO TO SETUP and enter the access code. The access code is necessary to: •...
  • Page 73 Key Operator Instructions 2. Press MORE. Screen 2 of the Processor Main Menu is displayed. PROCESSOR READY 127 F = DRYER TEMP 95 F = DEV TEMP DISPLAY TIME/ GO TO DONE/ FIX TMP DATE SETUP RETURN H186_8515AC 3. Press GO TO SETUP. 7E6174 –...

  • Page 74: Draining The Tanks

    Key Operator Instructions Draining the Tanks Warning • Move the Circuit Breakers (Loader and Processor) on the back of the Multiloader to the "0" position. • Always disconnect the main power (either the mains plug, grasp the mains plug only, or move the wall-mounted main switch to the "0" position) from the Multiloader.
  • Page 75 Key Operator Instructions 1. Open the Fixer and Developer Drain Valves. 2. Drain the chemicals into provided containers and perform disposal of the chemicals according to your local regulations. Developer Drain Wash Drain Fixer Drain H186_1076GCA H186_1076GC 7E6174 – 16FEB01 5–15...

  • Page 76: Mixing The Chemistry

    Key Operator Instructions Mixing the Chemistry Warning • Move the Circuit Breakers (Loader and Processor) on the back of the Multiloader to the "0" position. • Always disconnect the main power (either the mains plug, grasp the mains plug only, or move the wall-mounted main switch to the "0" position) from the Multiloader.
  • Page 77 2. Determine which type of chemistry is needed for the operating cycle that you selected. CYCLE FILMS/CHEMICALS K/RA RA films/RA chemicals Rapid General Radiography films/KODAK X-OMAT chemicals Standard General Radiography films/KODAK X-OMAT chemicals Warning Wear rubber gloves, safety glasses, and protective clothing when mixing chemistry.

  • Page 78: Filling The Processor Tanks

    Key Operator Instructions Filling the Processor Tanks TANK FILL MODE is used to fill the Processor Tanks automatically. In this mode the Processor Tanks fill with solution from the Replenishment Tanks until the Level Sensors detect that the Processor tanks are full. Warning •...
  • Page 79 Key Operator Instructions 1. Release the 2 Latches. Gently pull out the Processor until it locks in place, to avoid splashing, and check that the Racks are in the correct position. 2. Push the Processor back into the Multiloader. Latch Processor H186_1086GCA Latch...
  • Page 80 Key Operator Instructions 8. Press MORE. 9. Press GO TO SETUP. PROCESSOR READY 127.4 F = DRYER TEMP 95.0 F = DEV TEMP DISPLAY TIME/ GO TO DONE/ FIX TEMP DATE SETUP RETURN H186_8522AC 10. Enter the 4-digit access code. CANCEL REQUEST H186_8523AC...
  • Page 81 Key Operator Instructions 12. Press OPTIONS. SETUP OPTIONS DONE/ RETURN H186_8525AC 13. Press REPLEN MODE. REPLEN DAILY DISPLAY MORE DONE/ MODE STARTUP UNITS RETURN H186_8526AC Important If the Developer and Fixer Tanks in the Processor are empty and you do not press TANK FILL a “Fill Error”...
  • Page 82 Key Operator Instructions 14. Press TANK FILL. AUTO FLOODED TANK DISABLE DONE/ FILL RETURN H186_8527AC 15. Press DONE/RETURN several times until you return to the Processor Main Menu. 16. If using RP chemicals, add 190 ml (6.5 oz) of starter solution to the drive side of the Developer Tank in the Processor.

  • Page 83: Selecting Processor Options

    Processor, i.e. less than 25 sheets of 35 x 43 cm (14 x 17 in.) film or equivalent area per 8-hour day. Check with your Kodak Service Representative to see whether the Flooded Replenishment Mode is right for the film usage of the Processor.
  • Page 84 Key Operator Instructions 2. Enter the 4-digit access code. CANCEL REQUEST H186_8523AC 3. Press MORE. DRYER DRYER CYCLE MORE DONE/ RETURN H186_8524AC 4. Press OPTIONS. SETUP OPTIONS DONE/ RETURN H186_8525AC 5–24 16FEB01 – 7E6174...

  • Page 85: Selecting The Start-Up Option

    Key Operator Instructions 5. Press REPLEN MODE. REPLEN DAILY DISPLAY MORE DONE/ MODE STARTUP UNITS RETURN H186_8526AC 6. Select one of the following operating modes: • Automatic Replenishment • Flooded • Tank Fill • Disable Replenishment Note Flooded Replenishment requires Starter in the Developer Replenisher Tank if using RP chemistry.
  • Page 86 Key Operator Instructions 1. Press GO TO SETUP. PROCESSOR READY 127.4 F = DRYER TEMP 95.0 F = DEV TEMP DISPLAY TIME/ GO TO DONE/ FIX TEMP DATE SETUP RETURN H186_8522AC 2. Enter the 4-digit access code. CANCEL REQUEST H186_8523AC 3.
  • Page 87 Key Operator Instructions 4. Press OPTIONS. REPLEN DAILY DISPLAY MORE DONE/ MODE STARTUP UNITS RETURN H186_8526AC 5. Press DAILY STARTUP. REPLEN DAILY DISPLAY MORE DONE/ MODE STARTUP UNITS RETURN H186_8529AC 6. Press the correct key to select the day for which you wish to turn on or turn off the Automatic Start-Up feature.

  • Page 88: Selecting The Display Units For Temperature And Transport Speed

    Key Operator Instructions Selecting the Display Units for Temperature and Transport Speed You can choose degrees Fahrenheit (°F) or degrees Celsius (°C) for temperature units, and English (in./min.) or metric (cm/min.) units for transport speed. Default Setting: English °F and in./min. 1.
  • Page 89 Key Operator Instructions 4. Press OPTIONS. SETUP OPTIONS DONE/ RETURN H186_8525AC 5. Press DISPLAY UNITS. REPLEN DAILY DISPLAY MORE DONE/ MODE STARTUP UNITS RETURN H186_8531AC 6. Press ENGLISH for °F and in./min. or METRIC for °C and cm/min. UNITS ARE ENGLISH ENGLISH METRIC DONE/...

  • Page 90: Selecting A Stand-By Mode

    Key Operator Instructions Selecting a Stand-By Mode If no new films are fed the Processor enters the standby mode for approximately 15 seconds after the last film exits. There are 2 stand-by modes: the interval mode or the continuous mode. The default setting is the interval mode. In the interval mode, the Transport System and wash water turn on periodically to ensure that the Rollers are wet.
  • Page 91 Key Operator Instructions 3. Press MORE. DRYER DRYER CYCLE MORE DONE/ RETURN H186_8524AC 4. Press OPTIONS. SETUP OPTIONS DONE/ RETURN H186_8525AC 5. Press MORE. REPLEN DAILY DISPLAY MORE DONE/ MODE STARTUP UNITS RETURN H186_8533AC 7E6174 – 16FEB01 5–31...
  • Page 92 Key Operator Instructions 6. Press STANDBY MODE. STANDBY ROLLER COOL MORE DONE/ MODE DOWN RETURN H186_8534AC 7. Press INTER MODE or CONT MODE. INTER CONT DONE/ RETURN MODE MODE H186_8535AC 8. Press DONE/RETURN several times to return to the Processor Main Menu. INTER CONT DONE/...

  • Page 93: Selecting Sleep Mode Options

    Key Operator Instructions Selecting Sleep Mode Options You can change the operation of the Sleep Mode by setting the Roller Jog and the Cool Down options and by setting the Auto Start-Up Option On and Off. The Roller Jog option reduces chemical buildup on the Rack and Crossover Rollers. When selected, the Transport Motor and wash water activate periodically supplying the Crossover Troughs with water.
  • Page 94 Key Operator Instructions 3. Press MORE. DRYER DRYER CYCLE MORE DONE/ RETURN H186_8524AC 4. Press OPTIONS. SETUP OPTIONS DONE/ RETURN H186_8525AC 5. Press MORE. DRYER DRYER CYCLE MORE DONE/ RETURN H186_8524AC 5–34 16FEB01 – 7E6174...

  • Page 95: Turning On Or Off The Cool Down Option

    Key Operator Instructions 6. Press ROLLER JOG. STANDBY ROLLER COOL MORE DONE/ MODE DOWN RETURN H186_8537AC 7. Press ON to enable the Roller Jog option, or OFF to disable the Roller Jog option. DONE/ RETURN H186_8538AC 8. Press DONE/RETURN several times to return to the Processor Main Menu. Turning On or Off the Cool Down Option 1.
  • Page 96 Key Operator Instructions 2. Enter the 4-digit access code. CANCEL REQUEST H186_8523AC 3. Press MORE. DRYER DRYER CYCLE MORE DONE/ RETURN H186_8524AC 4. Press OPTIONS. SETUP OPTIONS DONE/ RETURN H186_8525AC 5–36 16FEB01 – 7E6174...
  • Page 97 Key Operator Instructions 5. Press MORE. REPLEN DAILY DISPLAY MORE DONE/ MODE STARTUP UNITS RETURN H186_8533AC 6. Press COOL DOWN. STANDBY ROLLER COOL MORE DONE/ MODE DOWN RETURN H186_8539AC 7. Press ON to enable the Cool Down option, or OFF to disable the Cool Down option.

  • Page 98: Selecting Processor Cycle K/Ra

    Key Operator Instructions Selecting Processor Cycle K/RA Do the following to change the cycle from RP to RA. Important You must use RA chemicals to process films when using the K/RA cycle. 1. Press GO TO SETUP. PROCESSOR READY 127.4 F = DRYER TEMP 95.0 F = DEV TEMP DISPLAY TIME/...
  • Page 99 Key Operator Instructions 4. Select the required cycle. RAPID K/RA DONE/ CYCLE CYCLE CYCLE RETURN H186_8541AC 5. Press DONE/RETURN to store the entry and to return to the Processor Main Menu. See “Cycle Information" for the Processor on Page 4–3. 7E6174 –...

  • Page 100: Selecting The K/Ra Cycle Setpoint Defaults

    Key Operator Instructions Selecting the K/RA Cycle Setpoint Defaults The Processor has 3 possible default cycle options: • US (default setting) • Europe • Japan 1. Press GO TO SETUP. PROCESSOR READY 127.4 F = DRYER TEMP 95.0 F = DEV TEMP DISPLAY TIME/ GO TO...
  • Page 101 Key Operator Instructions 4. Press OPTIONS. SETUP OPTIONS DONE/ RETURN H186_8525AC 5. Press MORE. REPLEN DAILY DISPLAY MORE DONE/ MODE STARTUP UNITS RETURN H186_8533AC 6. Press MORE. STANDBY ROLLER COOL MORE DONE/ MODE DOWN RETURN H186_8542AC 7E6174 – 16FEB01 5–41...
  • Page 102 Key Operator Instructions 7. Press CYCLE DEFAULT. CYCLE DONE/ DEFAULT RETURN H186_8543AC 8. Press the appropriate key. DONE/ U.S. EUROPE JAPAN RETURN H186_8544AC 9. Press DONE/RETURN several times to store the entry and to return to the Processor Main Menu. 5–42 16FEB01 –...

  • Page 103: Setting Up The Processor

    Key Operator Instructions Setting Up the Processor Developer and Fixer Setpoint Temperatures The Developer and Fixer temperature setpoints can be modified and stored for future use. Setpoints that were preset at the factory can always be restored by pressing the DEFAULT SETTING in Step 9 on 5–45.
  • Page 104 Key Operator Instructions 4. Press SETUP. SETUP OPTIONS DONE/ RETURN H186_8545AC 5. Press PROCESS. PROCESS CLOCK AUTO PUMP DONE/ STARTUP CALIB RETURN H186_8546AC 6. Press the key for the current film processing cycle. RAPID K/RA DONE/ CYCLE CYCLE CYCLE RETURN H186_8541AC 5–44 16FEB01 –...
  • Page 105 Key Operator Instructions 7. Press TEMP. TEMP REPLEN SPEED DONE/ VOLUME RETURN H186_8547AC 8. Press DEV TEMP to change the developer setpoint temperature, or FIX TEMP to change the fixer setpoint temperature. DONE/ TEMP TEMP RETURN H186_8548AC 9. To change the temperature setpoint, press the: a.
  • Page 106 Key Operator Instructions 11. Press DONE/RETURN several times to store the entry, and to return to the Processor Main Menu. Note The temperature setpoint for the fixer is a minimum only; the temperature may rise above this setpoint. 5–46 16FEB01 – 7E6174...

  • Page 107: Replenishment Volume

    Key Operator Instructions Replenishment Volume Replenishment volume changes are stored for the cycle until new changes are made. Replenishment volume is dependent on the replenishment mode: Automatic or Flooded. In the Automatic Replenishment mode, replenishment solutions are added when an area of film equivalent to approximately 1500 cm (240 in.
  • Page 108 Key Operator Instructions 2. Enter the 4-digit access code. CANCEL REQUEST H186_8523AC 3. Press MORE. DRYER DRYER CYCLE MORE DONE/ RETURN H186_8524AC 4. Press SETUP. SETUP OPTIONS DONE/ RETURN H186_8545AC 5–48 16FEB01 – 7E6174...
  • Page 109 Key Operator Instructions 5. Press PROCESS. PROCESS CLOCK AUTO PUMP DONE/ STARTUP CALIB RETURN H186_8546AC 6. Press the current operating cycle. RAPID K/RA DONE/ CYCLE CYCLE CYCLE RETURN H186_8541AC 7. Press REPLEN VOLUME. TEMP REPLEN SPEED DONE/ VOLUME RETURN H186_8549AC 7E6174 –...

  • Page 110: Verifying The Replenishment Rates

    Key Operator Instructions 8. Press DEV REP VOLUME to change the Developer Replenishment volume, or FIX REP VOLUME to change the Fixer Replenishment volume. DEV REP FIX REP DONE/ VOLUME VOLUME RETURN H186_8550AC 9. To change the replenishment volume press: a.
  • Page 111 Key Operator Instructions 2. Insert the end of the Developer, or Fixer Replenishment Hose into a Graduated Cylinder. Developer Fixer Replenishment Replenishment Hose Hose Graduated Cylinder H186_1087ACA H186_1087AC 3. Hold the Graduated Cylinder over the Wash Section of the Processor to prevent spills from contaminating the processing solutions.

  • Page 112: Processor Speed

    Key Operator Instructions Processor Speed The transport speed can be changed for each cycle. The new speed value is stored for that cycle. To change the transport speed: 1. Press GO TO SETUP. PROCESSOR READY 127.4 F = DRYER TEMP 95.0 F = DEV TEMP DISPLAY TIME/...
  • Page 113 Key Operator Instructions 4. Press SETUP. SETUP OPTIONS DONE/ RETURN H186_8545AC 5. Press PROCESS. PROCESS CLOCK AUTO PUMP DONE/ STARTUP CALIB RETURN H186_8546AC 6. Select the current operating cycle. RAPID K/RA DONE/ CYCLE CYCLE CYCLE RETURN H186_8541AC 7E6174 – 16FEB01 5–53...

  • Page 114: Setting The Time And Date

    Key Operator Instructions 7. Press SPEED. TEMP REPLEN SPEED DONE/ VOLUME RETURN H186_8552AC 8. To change the transport speed press: a. ∆ to increase the transport speed b. ∇ to decrease the transport speed c. DEFAULT SETTING to return to the factory setpoint speed. d.
  • Page 115 Key Operator Instructions 1. Press GO TO SETUP. PROCESSOR READY 127.4 F = DRYER TEMP 95.0 F = DEV TEMP DISPLAY TIME/ GO TO DONE/ FIX TEMP DATE SETUP RETURN H186_8522AC 2. Enter the 4-digit access code. CANCEL REQUEST H186_8523AC 3.
  • Page 116 Key Operator Instructions 4. Press SETUP. SETUP OPTIONS DONE/ RETURN H186_8545AC 5. Press CLOCK. PROCESS CLOCK AUTO PUMP DONE/ STARTUP CALIB RETURN H186_8553AC 6. Press TIME FORMAT. TIME DATE DONE/ TIME DATE FORMAT FORMAT RETURN H186_8554AC 5–56 16FEB01 – 7E6174...
  • Page 117 Key Operator Instructions 7. Select FORMAT. 12 HOUR 24 HOUR DONE/ FORMAT FORMAT RETURN H186_8555AC 8. Press DONE/RETURN once to return to the format options. 9. Press DATE FORMAT. TIME DATE DONE/ TIME DATE FORMAT FORMAT RETURN H186_8556AC 10. Select the desired FORMAT. M-D-Y D-M-Y Y-M-D...
  • Page 118 Key Operator Instructions 12. Press SET TIME. TIME DATE DONE/ TIME DATE FORMAT FORMAT RETURN H186_8558AC 13. Use the up and down arrow keys to set the time in hours and minutes. DONE/ HOUR HOUR MINUTE MINUTE RETURN H186_8559AC 14. Press DONE/RETURN once to return to the set date option. 15.
  • Page 119 Key Operator Instructions 16. Press SET DATE. DONE/ DATE YEAR RETURN H186_8561AC 17. Use the up and down arrow keys to set the date. DONE/ MONTH MONTH RETURN H186_8562AC 18. Press DONE/RETURN once to return to the set year option. 19.

  • Page 120: Automatic On And Off Timers

    Key Operator Instructions 20. Use the up and down arrow keys to set the year. DONE/ YEAR YEAR RETURN H186_8564AC 21. Press DONE/RETURN to return to the Processor Main Menu. Automatic On and Off Timers You can program 2 On and Off Times for the Processor each day. You can specify a start time for the Processor to automatically turn on so that the processing solutions and the Dryer will have reached their setpoint temperatures before you arrive at the work site.

  • Page 121: Setting Timer 1 Initially

    Key Operator Instructions Setting Timer 1 Initially Before proceeding with the steps described below, be sure that you have completed the procedure for setting the time and date starting on Page 5–54. 1. Press GO TO SETUP. PROCESSOR READY 127.4 F = DRYER TEMP 95.0 F = DEV TEMP DISPLAY TIME/...
  • Page 122 Key Operator Instructions 4. Press SETUP. SETUP OPTIONS DONE/ RETURN H186_8545AC 5. Press AUTO STARTUP. PROCESS CLOCK AUTO PUMP DONE/ STARTUP CALIB RETURN H186_8565AC 6. Press ON. AUTO STARTUP IS OFF DONE/ RETURN H186_8566AC 5–62 16FEB01 – 7E6174...
  • Page 123 Key Operator Instructions 7. Press SET TIMERS. AUTO STARTUP IS ON DONE/ TIMERS RETURN H186_8567AC Setting the On Time: 8. Press TIMER1 CONTROL. PRESS BUTTON TO SET UP FOR MONDAY TIMER1 TIMER2 COPY NEXT DONE/ CONTROL CONTROL PREV RETURN H186_8568AC 9.
  • Page 124 Key Operator Instructions 10. Use the up and down arrow keys to select the hour and minute the Processor should turn on. 6:AM = CURRENT ON TIME DONE/ HOUR HOUR MINUTE MINUTE RETURN H186_8570AC 11. Press DONE/RETURN to return to the menu options shown below. SET UP TIMER1 FOR MONDAY DONE/ TIME...

  • Page 125: Procedure For Setting Timer 2 Initially

    Key Operator Instructions 13. Use the up and down arrow keys to select the hour and minute the Processor should turn off. 11:AM = CURRENT OFF TIME DONE/ HOUR HOUR MINUTE MINUTE RETURN H186_8573AC 14. Press DONE/RETURN several times to return to the menu shown below. PRESS BUTTON TO SET UP FOR MONDAY TIMER1 TIMER2...

  • Page 126: Setting The On And Off Timers For The Remaining Days Of The Week

    Key Operator Instructions Setting the On and Off Timers for the Remaining Days of the Week If the hours that you would like to operate the Processor on the other days of the week are the same hours as those you set for Monday, follow Steps 1 - 3 below. If you do not want to repeat Monday’s on and off times for the other days of the week, follow Steps 1- 10 on Page 5–68.

  • Page 127: Setting Different On And Off Times For The Remaining Days

    Key Operator Instructions Setting Different On and Off Times for the Remaining Days If you want to select different on and off times for Timer 1 and Timer 2 than those you set for Monday, do the following steps. 1. Press NEXT DAY to advance the display to show Tuesday. PRESS BUTTON TO SET UP FOR MONDAY TIMER1 TIMER2...
  • Page 128 Key Operator Instructions 4. Press ON TIME. SET UP TIMER1 FOR TUESDAY DONE/ TIME TIME RETURN H186_8580AC 5. Use the up and down arrow keys to select the hour and minute the Processor should turn on. 2:00 PM = CURRENT ON TIME DONE/ HOUR HOUR...
  • Page 129 Key Operator Instructions 7. Use the up and down arrow keys to select the hour and minute when the Processor should turn off. 11:00 PM = CURRENT OFF TIME DONE/ HOUR HOUR MINUTE MINUTE RETURN H186_8583AC 8. Press DONE/RETURN twice to return to the menu options displayed below. Then press Timer 2 CONTROL.

  • Page 130: Calibrating The Replenishment System

    Key Operator Instructions Calibrating the Replenishment System Important Calibrate the Replenishment System every 3 months, or whenever you add new chemicals to the Processor. Calibrate the Replenishment System for all process cycles in 1 operation that determines the actual rate of solution flow through the Replenisher Pumps. The operator will measure the volume of solution pumped during a set period of time, then use the Display Panel to enter the measurement into the Microprocessor.
  • Page 131 Key Operator Instructions 3. Press MORE. DRYER DRYER CYCLE MORE DONE/ RETURN H186_8524AC 4. Press SETUP. SETUP OPTIONS DONE/ RETURN H186_8545AC 5. Press PUMP CALIB. PROCESS CLOCK AUTO PUMP DONE/ STARTUP CALIB RETURN H186_8585AC 7E6174 – 16FEB01 5–71...
  • Page 132 Key Operator Instructions 6. Press DEV CAL to calibrate the Developer Pump, or FIX CAL to calibrate the Fixer Pump. DONE/ RETURN H186_8586AC Warning • Gloves and protective eye wear must be worn when working with the processor chemistry, especially when mixing the chemistry. See "Chemical Hazards" on Page 1–9.
  • Page 133 Key Operator Instructions 10. Press and release the Replenishment Calibration Switch on the side wall of the Processor Tank. Replenishment Calibration Switch H186_1087ACB H186_1087AC 11. Measure and record the volume of replenishment delivered by the system. 12. Dispose of the solution in the Graduated Cylinder. 13.
  • Page 134 Key Operator Instructions 19. Press DONE/RETURN several times until you return to the Processor Main Menu. DONE/ RETURN H186_8586AC 20. Repeat Steps 6 to 18 for the Developer or Fixer Replenishment. 21. Press DONE/RETURN several times until you return to the Processor Main Menu.

  • Page 135: Troubleshooting And Error Messages

    Troubleshooting and Error Messages Troubleshooting and Error Messages Key Operator Instructions Problem Solving Warning • Move the Circuit Breakers (Loader and Processor) on the back of the Multiloader to the "0" position. • Always disconnect the main power (either the mains plug, grasp the mains plug only, or move the wall-mounted main switch to the "0"...
  • Page 136 Troubleshooting and Error Messages 1. Release both Latches. Gently pull out the Processor to avoid splashing. Latch Processor H186_1086GCA Latch H186_1086GC Warning See Step 9 on 4–11. 2. Gently push the Processor back into the Multiloader until the Latches click into position.
  • Page 137 Warning The following procedures must be done by Key Operators who have been trained by Kodak. • Always clean and rinse all described parts outside of the Multiloader. • Always disconnect the main power (either the mains plug, grasp the mains plug only, or move the wall-mounted main switch to the "0"...
  • Page 138 Troubleshooting and Error Messages Transport Failure Surface Artifacts Abnormal Film Densities Wet Films Low Solution Levels Overlapping of Films • • If incoming wash water is dirty, clean the Wash Rack, Wash Tank, and Water Reservoir thoroughly. Have the incoming water Filter changed.

  • Page 139: Removing A Cassette

    Troubleshooting and Error Messages Removing a Cassette In the event of a machine malfunction it may be necessary to remove the Cassette and Magazines manually. Warning • Move the Circuit Breakers (Loader and Processor) on the back of the Multiloader to the "0"...
  • Page 140 Troubleshooting and Error Messages Warning The Top Cover must engage both Cover Stays. 2. Lift and open the Top Cover. Captive Top Cover Screws Magazine Door H186_1000ACG H186_1000AC 3. Press the Cassette Lid to release the Cassette. 4. Push the Centering Bars to the full width. 5.

  • Page 141: Removing A Magazine

    Troubleshooting and Error Messages Removing a Magazine You can remove a Magazine using the Front Door Release located under the Top Cover of the Multiloader and/or the Manual Magazine Door Opener. Warning • Move the Circuit Breakers (Loader and Processor) on the back of the Multiloader to the "0"...
  • Page 142 Troubleshooting and Error Messages Top Cover Captive Screw Captive Screw Magazine Door H186_1000ACH H186_1000AC 6–8 16FEB01 – 7E6174...
  • Page 143 Troubleshooting and Error Messages 3. Pull the Front Door Release up and push in on the Magazine Door. 4. Open the Magazine Door completely. 5. Pull and hold the Manual Magazine Motor Release and push the 7 Magazines to the back of the Multiloader. 6.

  • Page 144: Error Messages

    Cassette in the darkroom. If there is no film in the Cassette, have it checked by your Kodak Service Representative. Film size/type not available. The chosen magazine is not available or used for SERIAL UNLOADING.
  • Page 145 Cover Stays. Tighten both Captive Screws 1/4 turn clockwise. Please call for service If this message appears, inform your Kodak Service Representative, as these problems can only be solved by a Kodak Service Representative. Publication History Affected Print Date Pub No.
  • Page 146 Kodak, Min-R, X-Omatic and X-Omat are trademarks of Eastman Kodak Company. Printed in U.S.A. • 7E6174_06.fm EASTMAN KODAK COMPANY Rochester, NY 14650...

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