SSANGYONG KYRON 2010.01 Manual page 229

3) Guidelines on engine service
To prevent personal injuries and vehicle damages that can be caused by mistakes during
engine and unit inspection/ repair and to secure optimum engine performance and safety after
service works, basic cautions and service work guidelines that can be easily forgotten during
engine service works are described in.
▶ Cautions before service works
1. Before work on engine and each electrical equipment, be sure to disconnect battery
negative (-) terminal.
2. Before service works, be sure to prepare the works by cleaning and aligning work areas.
3. Always position the ignition switch to OFF if not required. If not, there can be electrical
equipment damages or personal injuries due to short-circuit or ground by mistake.
4. There should be no leak from fuel injection system (HP pump, fuel hose, high pressure
pipe) of the D20DT & D27DT engine. So they should be protected from foreign materials.
5. While removing the engine, do not position the jack and others under the oil pan or
engine. To secure the safety, use only safety hook on the engine.
▶ Engine and accessories
Engine has a lot of precise portions so tightening torque should be correct during disassembly
/ assembly and removal/installation and service work should be done in clean ways during
disassembly / assembly.
Maintaining working area clean and cautious service administration is essential element of
service works while working on the engine and each section of the vehicle.
So the mechanics should well aware of it.
1. While removing the engine, related parts (bolts, gaskets, etc.) should be aligned as a
group.
2. While disassembling/assembling internal components of the engine, well aware of
disassembly/assembly section in this manual and clean each component with engine oil
and then coat with oil before installation.
3. While removing engine, drain engine oil, coolant and fuel in fuel system to prevent
leakage.
4. During service work of removal/installation, be sure to check each connected portions to
engine not to make interference.
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ENGINE D20DT
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