Taski Swingo 455B Technical Manual
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Taski Swingo 455B Technical Manual

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Technical Manual
Edition: V1.10/2013

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April 7, 2025

Need detailed instructions for removal and replacement of vacum motor assembly on Taski swingo 455

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Summary of Contents for Taski Swingo 455B

  • Page 1 Technical Manual Edition: V1.10/2013...

  • Page 2: Table Of Contents

    Technical Manual Index Forward Target Technical Training Technical Manual Summary Elementary Health & Safety General General information 3.1.1 Part reference 3.1.2 Consumable supplies 3.1.3 Direction description 3.1.4 Power source Required material 3.2.1 Tools 3.2.2 Material Technical data Technical data 4.1.1 Machine range Technical information 4.2.1...
  • Page 3 Technical Manual 5.1.11 Bowden cable adjustment 5.1.12 Removing of articulation 5.1.13 Mounting of articulation Tank group 5.2.1 Removing of clear water tank 5.2.2 Mounting of clear water tank Vacuum unit, water outlet 5.3.1 Removing of vacuum motor 5.3.2 Mounting of vacuum motor 5.3.3 Removing of water regulation set 5.3.4...
  • Page 4 Technical Manual 6.3.2 Mounting of electronics 6.3.3 Electronic connections Charger 6.4.1 Removing of charger 6.4.2 Mounting of charger 6.4.3 Charger connections Schematics 6.5.1 Battery connection 6.5.2 Electrical schematics Additional information Available GTS Newsletter/Instructions Revision Appendix Notes 5. March 2013 Edition: V1.10/2013 Copyright ©...
  • Page 5 Technical Manual Forward 5. March 2013 Edition: V1.10/2013 Copyright © 2013, Diversey Inc.

  • Page 6: Target

    Technical Manual Foreword Target To serve our customers faster and more efficient it is important to achieve a general standard of technical know how with our partners in the market. Therefore we developed a Technical Training concept which is based on e-spares. The concept consists of a Technical Manual and a Technical Training.

  • Page 7: Summary

    Technical Manual essential for the daily business. The Technical Manual can be downloaded from e- spares/documents. Summary We are convinced that the Technical Manual concept together with the Technical Training are powerful tools, which will help our service organisations to achieve a higher level of quality in repairs and customer satisfaction.

  • Page 8: Elementary

    Technical Manual Elementary 5. March 2013 Edition: V1.10/2013 Copyright © 2013, Diversey Inc.

  • Page 9: Health & Safety

    Technical Manual Elementary Health & Safety Scrubber dryers may be powered by mains electricity or batteries. There are risks asso- ciated with both, which call for proper precautions, such as the provision of good venti- lation and the elimination of risk of ignition. All work, carried out on such machines, should only be performed by trained personnel in accordance with local regulations.
  • Page 10 Technical Manual grees, that can be most damaging to electronical devices. Static electricity, is a natural phenomenon and consequently electrostatic discharge is the primary cause of countless problems affecting industry, business and personal life. These problems can be as simple as the shock resulting from walking across a carpet; as costly as the destruction of sensitive electronic components.

  • Page 11: General

    Technical Manual General 5. March 2013 Edition: V1.10/2013 Copyright © 2013, Diversey Inc.

  • Page 12: General Information

    Technical Manual General General information 3.1.1 Part reference Explicitly mentioned parts are defined by references corresponding to the e-spares spare parts list. E.g. Tank axle (02/118) corresponds to the parts list on e-spares, sub assembly 2, position 118. 3.1.2 Consumable supplies If you have to remove cable ties then position the new ones at the original place.

  • Page 13: Required Material

    Technical Manual Required material 3.2.1 Tools • A standard range of tools is required e.g. • Fork spanners. • Allen keys. • Torx keys. 3.2.2 Material • No special tools are required. The above listings are only a recommendation for the technical training.

  • Page 14: Technical Data

    Technical Manual Technical data 5. March 2013 Edition: V1.10/2013 Copyright © 2013, Diversey Inc.

  • Page 15: Machine Range

    7518372 swingo 455 B BMS CN Table 1: Machine range Remarks SKU‘s for all TASKI swingo 455 types are the „naked machine“. Tools and batteries have to be ordered separately. 5. March 2013 Edition: V1.10/2013 Copyright © 2013, Diversey Inc.

  • Page 16: Technical Information

    Technical Manual Technical information 4.2.1 Machine profile Pos. Unit Value Theoretical performance (m²/h) 1290 Working width (mm) Squeegee width (mm) Solution tank Recovery tank Table 2: Machine profile 4.2.2 Technical data Pos. Unit Value Noise level (ECO mode) (dB(A)) 68 (63) Vibration (m/s2) <0.5...

  • Page 17: Dimensions And Weights

    Technical Manual 4.2.3 Dimensions and weights Pos. Unit Value Dimensions without squeegee L/W/H (mm) 1100/480/920 Door pass through with (without squeegee) (mm) 690 (489) Battery compartment L/W/H (mm) 350/319/200 Net weight (without batteries, empty tank) (kg) Weight, ready to use with 50 Ah batteries (kg) Weight, ready for shipping (kg)

  • Page 18: Battery

    Technical Manual Battery 4.3.1 Battery compartment Pos. Unit Value Battery compartment L/W/H (mm) 350/319/200 Table 5: Battery compartment Picture 2: Battery compartment 4.3.2 Battery specifications Please use batteries from Exide/Sonnenschein, as this is our preferred partner. BMS is only for dry (gel) batteries. Dry batteries Supplier Wet/...

  • Page 19: Charger

    Technical Manual Charger Pos. Unit Value Primary 230-240 Primary (Hz) 50-60 Secondary Secondary Protection type IP30 Approval UL/CE Cable length/BMS cable Table 7: Charger Brush system Pos. Unit Value Brush system (mm) Brush motor Brush speed (rpm) Brush pressure (kg) Brush pressure min.

  • Page 20: Suction Power

    Technical Manual Suction power Pos. Value Vacuum motor Max. air flow (l/s) Max. vacuum (mbar) Max. vacuum (kPa) Table 9: Suction power Accessories & Additional parts 4.7.1 Accessories Article 8504750 Scrubbing brush standard 430 mm 8504800 Scrubbing brush washed concrete 430 mm 8504780 Scrubbing brush abrasive 430 mm 7510829...

  • Page 21: Mechanical

    Technical Manual Mechanical 5. March 2013 Edition: V1.10/2013 Copyright © 2013, Diversey Inc.

  • Page 22: Handle

    Technical Manual Handle 5.1.1 Removing of handle cover and electronics Picture 1: Handle without cover • Move handle to the front side so you can access the screws. • Remove the screw (01/106) for the cover (01/105) for USB access. •...
  • Page 23 Technical Manual Disconnect ribbon cable of dashboard before moving the electronics. Lift the lever of the ribbon cable connector to release the ribbon cable. Do not bend the ribbon cable. 5. March 2013 Edition: V1.10/2013 Copyright © 2013, Diversey Inc.

  • Page 24: Mounting Of Handle Cover And Electronics

    Technical Manual Handle 5.1.2 Mounting of handle cover and electronics Picture 3: Handle without cover and electronics • Connect the ribbon cable to the electronics. • Position the electronics. Ensure that the loop of the ribbon cable is positioned correctly and does not touch the switcher levers.
  • Page 25 Technical Manual • Tighten the handle cover with the 12 screws and 4 screws into electronics. • Position the cover for USB access. • Mount the fixation screw. 5. March 2013 Edition: V1.10/2013 Copyright © 2013, Diversey Inc.

  • Page 26: Removing Of Switch Lever

    Technical Manual Handle 5.1.3 Removing of switch lever Picture 5: Switch lever • Remove handle cover according to chapter REMOVING OF HANDLE COVER AND ELECTRONICS. • Remove screw (01/102) for left switch lever and screw (01/102) for right switch lever. •...

  • Page 27: Mounting Of Switch Lever

    Technical Manual Handle 5.1.4 Mounting of switch lever Picture 6: Switch lever • Mount switch levers onto the handle. Ensure that the RH switch lever has the bolt with magnet (01/118) mounted. Adjustment Ensure that the gear teeth of the switch levers are correctly positioned.

  • Page 28: Removing Of Handle Adjustment Lever

    Technical Manual Handle 5.1.5 Removing of handle adjustment lever Picture 7: Handle adjustment lever • Remove handle cover according to chapter REMOVING OF HANDLE COVER AND ELECTRONICS. • Remove the eccentric shaft (01/136) together with the end bolt of the bowden cable (01/119). •...

  • Page 29: Mounting Of Handle Adjustment Lever

    Technical Manual Handle 5.1.6 Mounting of handle adjustment lever Picture 8: Handle adjustment lever • Mount the handle adjustment lever onto handle. • Mount the eccentric shaft together with the end bolt of the bowden cable. • Complete assembling according to the chapter MOUNTING OF HANDLE COVER AND ELECTRONICS.

  • Page 30: Removing Of Toothrocker

    Technical Manual Handle 5.1.7 Removing of toothrocker Picture 9: Toothrocker Remarks For a easier access to the toothrocker, disconnect the bowden cable at the lever. • Remove handle cover according to chapter REMOVING OF HANDLE COVER AND ELECTRONICS. • Remove the eccentric shaft together with the end bolt of the bowden cable according to chapter REMOVING OF HANDLE ADJUSTMENT LEVER.
  • Page 31 Technical Manual Picture 10: Sustaining disc • Remove the cover (01/152) from the articulation (01/144). • Remove the two sustaining discs (01/147) from the articulation. • Remove the toothed wheel (01/151). • Remove one of the retaining washer (01/137) from the axle. •...
  • Page 32 Technical Manual Picture 12: Toothrocker detail 5. March 2013 Edition: V1.10/2013 5-11 Copyright © 2013, Diversey Inc.

  • Page 33: Mounting Of Toothrocker

    Technical Manual Handle 5.1.8 Mounting of toothrocker Picture 13: Toothrocker detail • Mount the two toothrockers onto the axle of the bowden cable. Remarks The two toothrockers are different in shape. The mounting position doesn't matter. • Position the two springs on the toothrockers. •...
  • Page 34 Technical Manual Picture 14: Articulation detail • Mount the retaining washer onto the axle • Mount the distance disc between the two toothrockers on the axle. Service Lubricate the toothrockers with grease (07/131). • Mount the eccentric shaft together with the end bolt of the bowden cable according to chapter MOUNTING OF HANDLE ADJUSTMENT LEVER.
  • Page 35 Technical Manual Picture 15: Sustaining disc • Mount the articulation onto the tank. • Position the two cover discs. • Mount the 6 screws. • Mount the handle cover according to chapter MOUNTING OF HANDLE COVER AND ELECTRONICS. Adjustment Tighten the 6 screws with 15 Nm. •...

  • Page 36: Removing Of Bowden Cable

    Technical Manual Handle 5.1.9 Removing of bowden cable Picture 16: Bowden cable • Remove handle cover according to chapter REMOVING OF HANDLE COVER AND ELECTRONICS. • Remove the toothrockers according to chapter REMOVING OF TOOTHROCKER. • Remove the castor (01/135) from the handle housing. •...

  • Page 37: 5.1.10 Mounting Of Bowden Cable

    Technical Manual Handle 5.1.10 Mounting of bowden cable Picture 17: Bowden cable • Mount the bowden cable from the side of the articulation. • Mount the toothrockers according to chapter MOUNTING OF TOOTHROCKER. • Mount the eccentric shaft together with the end bolt of the bowden cable according to chapter MOUNTING OF HANDLE ADJUSTMENT LEVER.

  • Page 38: 5.1.11 Bowden Cable Adjustment

    Technical Manual Handle 5.1.11 Bowden cable adjustment Picture 19: Eccentric shaft • Position the eccentric shaft (01/136) together with the end bolt of the bowden cable (01/119) on the lever (01/116). Remarks By turning the eccentric shaft counter clockwise you tension the bowden cable.

  • Page 39: 5.1.12 Removing Of Articulation

    Technical Manual Handle 5.1.12 Removing of articulation Picture 21: Articulation • Remove handle cover according to chapter REMOVING OF HANDLE COVER AND ELECTRONICS. • Remove the toothrockers according to chapter REMOVING OF TOOTHROCKER. • Remove the bowden cable according to chapter REMOVING OF BOWDEN CABLE.

  • Page 40: 5.1.13 Mounting Of Articulation

    Technical Manual Handle 5.1.13 Mounting of articulation Picture 22: Articulation • Mount the guide bar. • Mount the articulation. • Mount the screw from the handle housing. • Mount the bowden cable according to chapter MOUNTING OF BOWDEN CABLE. • Mount the toothrockers according to chapter MOUNTING OF TOOTHROCKER.

  • Page 41: Tank Group

    Technical Manual Tank group 5.2.1 Removing of clear water tank Picture 23: Clear water tank • Disconnect the two flexible hoses (02/106,132) from the tank cover (02/101). • Remove the tank cover and the recovery tank (02/105). • Loosen the hose clamp (03/118) from the water regulation set (03/122).
  • Page 42 Technical Manual Picture 24: Clear water tank fixation • Remove the screw (07/110) from the metal rope (07/127) on the side of the clear water tank (02/117). • Remove the two screws (02/119) from the tank axle (02/118). • Remove the clear water tank. •...

  • Page 43: Mounting Of Clear Water Tank

    Technical Manual Tank group 5.2.2 Mounting of clear water tank Picture 25: Clear water tank • Position the recovery tank on to the tank axle. • Mount the two screws from the tank axle. • Mount the screw from the metal rope on the side of the clear water tank.

  • Page 44: Vacuum Unit, Water Outlet

    Technical Manual Vacuum unit, water outlet 5.3.1 Removing of vacuum motor Picture 26: Vacuum unit • Disconnect the two flexible hoses (02/106,132) from the tank cover (02/101). Picture 27: Vacuum unit detail • Remove the 5 screws (02/124) from the cover, vacuum unit (03/ 103).

  • Page 45: Mounting Of Vacuum Motor

    Technical Manual Vacuum unit, water outlet 5.3.2 Mounting of vacuum motor Picture 28: Vacuum unit detail • Mount the insulation and sealing parts of the vacuum motor. • Position the vacuum unit onto the cover and mount the 3 screws. •...

  • Page 46: Removing Of Water Regulation Set

    Technical Manual Vacuum unit, water outlet 5.3.3 Removing of water regulation set Picture 29: Water regulation set • Untighten the fresh water and draining hose clamp (03/118) and (02/129). • Remove fresh water draining hose (02/107) from the water regulation set (03/122). •...

  • Page 47: Mounting Of Water Regulation Set

    Technical Manual Vacuum unit, water outlet 5.3.4 Mounting of water regulation set Picture 31: Water regulation set • Mount new water regulation set. The diameter of the water outlet on the tank shrinks as soon the outlet stub or water regulation set is removed. Replace the outlet stub immediately with the water regulation set.

  • Page 48: Magnetic Valve, Electrical Parts

    Technical Manual Magnetic valve, electrical parts 5.4.1 Removing of filter 24V Picture 32: Filter 24V • Remove filter set (09/102) of filter 24V. Ensure that no water is in the fresh water system before you disconnect the hoses. • Remove the two fixation screws (09/103) from chassis (07/105). •...

  • Page 49: Mounting Of Filter 24V

    Technical Manual Magnetic valve, electrical parts 5.4.2 Mounting of filter 24V Picture 33: Filter 24V • Connect wires to coil. • Connect fresh water hoses to the filter 24V. • Tighten the hose clamps. • Thread the filter 24V into the chassis. •...

  • Page 50: Squeegee Lowering Mechanism

    Technical Manual Squeegee lowering mechanism 5.5.1 Removing of squeegee bracket spring Picture 34: Squeegee lowering • Remove the squeegee from the fixation. • Remove the tool from the brush drive unit. Remove screws (455 & 755E:04/103, 755B:03/103) from sup- port (455 & 755E:04/101, 755B:03/101). Put the bracket in working position (down).

  • Page 51: Mounting Of Squeegee Bracket Spring

    Technical Manual Squeegee lowering mechanism 5.5.2 Mounting of squeegee bracket spring Picture 35: Squeegee lowering back • Assemble new pressure spring. • Assemble the rear axle. • Position the retaining ring on the rear axle. Ensure that the slide bearings are properly positioned. •...

  • Page 52: Squeegee

    Technical Manual Squeegee 5.6.1 Removing of fixation spring Picture 36: Squeegee • Unscrew the 2 screws (455 & 755E:05/112, 755B:04/112) of the offset fixation (455 & 755E:05/113, 755B:04/113). Picture 37: Offset fixation screws • Remove the offset and the spring. •...

  • Page 53: Mounting Of Fixation Spring

    Technical Manual Squeegee 5.6.2 Mounting of fixation spring Picture 39: Offset fixation detail 1 • Assemble the new spring on the offset. • Assemble the offset and the spring on the squeegee. • Mount the screws of the offset. Picture 40: Offset fixation detail 5.

  • Page 54: Removing Of Front Blade Old Setup

    Technical Manual Squeegee 5.6.3 Removing of front blade old setup Picture 41: Front blade position • Tighten fixation screw until the tightening strap can be removed (the pressure to the outer sides of the squeegee body will be reduced). Picture 42: Front blade fixation •...

  • Page 55: Mounting Of Front Blade Old Setup

    Technical Manual Squeegee 5.6.4 Mounting of front blade old setup • Position new front blade. Picture 44: Front blade position • Position tightening strap. • Untighten fixation screw until the blade is properly fixed on the squeegee body. Picture 45: Tightening strap position front Remarks Pay attention that the tightening strap is positioned in the centre.

  • Page 56: Removing Of Back Blade Old Setup

    Technical Manual Squeegee 5.6.5 Removing of back blade old setup Picture 46: Back blade position • Untighten the fixation screws (455 & 755E:05/111, 755B:04/ 111) on both sides to release the pressure of the tightening strap and remove it. Picture 47: Back blade fixation •...

  • Page 57: Mounting Of Back Blade Old Setup

    Technical Manual Squeegee 5.6.6 Mounting of back blade old setup • Position new back blade. Picture 49: Back blade position • Position tightening strap. • Tighten fixation screws until the blade is properly fixed on the squeegee body. Picture 50: Tightening strap position back Remarks Pay attention that the tightening strap is positioned in the centre.

  • Page 58: Removing Of Front Blade New Setup

    Technical Manual Squeegee 5.6.7 Removing of front blade new setup Picture 51: Squeegee new setup • Remove the two star knobs (455 & 755E: 05/108, 755B & 855: 04/108). • Press out the squeegee inlet (455 & 755E: 05/124, 755B & 855: 04/124).

  • Page 59: Mounting Of Front Blade New Setup

    Technical Manual Squeegee 5.6.8 Mounting of front blade new setup • Position new front blade onto the pins of the squeegee inlet. • Mount the squeegee inlet into the squeegee body. Picture 54: Front blade • Mount the two star knobs and tighten them. Picture 55: Star knob Ensure that the blade is mounted correctly and the squeegee inlet fits into the squeegee body.

  • Page 60: Removing Of Back Blade New Setup

    Technical Manual Squeegee 5.6.9 Removing of back blade new setup Picture 56: Squeegee new setup • Remove the two star knobs (455 & 755E: 05/108, 755B & 855: 04/108). • Press out the squeegee inlet (455 & 755E: 05/124, 755B & 855: 04/124).

  • Page 61: 5.6.10 Mounting Of Back Blade New Setup

    Technical Manual Squeegee 5.6.10 Mounting of back blade new setup • Position new back blade onto the pins of the squeegee inlet. • Mount the squeegee inlet into the squeegee body. Picture 59: Back blade • Mount the two star knobs and tighten them. Picture 60: Star knob Ensure that the blade is mounted correctly and the squeegee inlet fits into the squeegee body.

  • Page 62: Lower Part

    Technical Manual Lower part 5.7.1 Removing of castor wheel Picture 61: Castor wheel • Unlock battery compartment on the LH side by removing the screw (455:02/122, 755B:09/114, 755E:09/110) from the locking system. • Lay the machine on the LH side. •...

  • Page 63: Mounting Of Castor Wheel

    Technical Manual Lower part 5.7.2 Mounting of castor wheel Picture 63: Castor wheel detail • Assemble castor wheel and squeegee support according to e- spares. • Tighten the fixation screw with a 19 mm fork spanner. • Lock battery compartment on the RH side with the screw of the locking system.

  • Page 64: Tool Lowering Unit

    Technical Manual Tool lowering unit 5.8.1 Removing of foot lever Picture 64: Tool lowering unit • Lay the machine to the LH side. • Remove the pressure spring (455B:07/143, 755B:06/112) • Unplug microswitch. • Unscrew microswitch fixation screw (455B:06/117, 755B:07/ 117).

  • Page 65: Mounting Of Foot Lever

    Technical Manual Tool lowering unit 5.8.2 Mounting of foot lever Picture 66: Tool lowering screws detail • Build in new foot lever. • Position washer and nuts, then tighten them. • Position cradle and foot lever in the correct position. •...

  • Page 66: Brush Drive

    Technical Manual Brush drive 5.9.1 Removing of brush drive unit Picture 68: Brush drive removing • Unscrew brush housing fixation screws (455B:08/137, 755B:08/ 137). • Remove the brush housing from the brush drive unit. • Disconnect the fresh water hose from the brush drive unit. •...

  • Page 67: Mounting Of Brush Drive Unit

    Technical Manual Brush drive 5.9.2 Mounting of brush drive unit Picture 70: Brush drive mounting detail • Position the brush drive unit on the cradles. • Position the bolt and the eccentric shaft. • Position the eccentric disc. Adjustment Default setting (refer to spare parts catalogue): Eccentric disc (455B:06/120, 755B:07/120): Position 4...
  • Page 68 Technical Manual Picture 72: Brush drive setting RH • Position a new self locking nut (M6) at the eccentric disc. • Position two new self locking nuts (M8) at the bold and the eccentric shaft. • Tighten all self locking nuts. Do not use the locking lever (455B:06/116, 755B:07/116) to tighten the eccentric shaft (455B:06/110, 755B:07/110).

  • Page 69: Removing Of Brush Belt - New Setup

    Technical Manual Brush drive 5.9.3 Removing of brush belt - New setup Picture 73: Brush drive • Remove brush drive unit according to chapter REMOVING OF BRUSH DRIVE UNIT. • Position brush drive unit upside down. • Remove the three screws (08/137) of cover. •...

  • Page 70: Mounting Of Brush Belt - New Setup

    Technical Manual Brush drive 5.9.4 Mounting of brush belt - New setup Picture 75: Mount belt - new setup • Position new belt carefully. • Mount the small tensioning roller and push it to the limit. • Tighten the fixation screw of the small tensioning roller. •...

  • Page 71: Removing Of Pulley - New Setup

    Technical Manual Brush drive 5.9.5 Removing of pulley - New setup Picture 76: Brush drive pulley • Remove brush drive unit according to chapter REMOVING OF BRUSH DRIVE UNIT. • Remove brush belt according to chapter REMOVING OF BRUSH BELT - NEW SETUP. •...

  • Page 72: Mounting Of Pulley - New Setup

    Technical Manual Brush drive 5.9.6 Mounting of pulley - New setup Picture 78: Brush pulley detail seal Service Apply lubricant (08/149) on the sealing ring (08/147). • Mount the new pulley. • Position the retaining ring. Picture 79: Brush drive pulley detail retaining ring Service Apply lubricant (08/149) on the sealing ring (08/130).

  • Page 73: Removing Of Motor & Motor Belt

    Technical Manual Brush drive 5.9.7 Removing of motor & motor belt Picture 80: Brush drive • Remove brush drive unit according to chapter REMOVING OF BRUSH DRIVE UNIT. • Remove brush belt according to chapter REMOVING OF BRUSH BELT - NEW SETUP/OLD SETUP. •...

  • Page 74: Mounting Of Motor & Motor Belt

    Technical Manual Brush drive 5.9.8 Mounting of motor & motor belt Picture 82: Brush motor belt mount • Position the new motor/new belt. Take care that the belt is positioned correctly. • Insert the counter head screw. • Position the two other screws. Service Apply adhesive looking (09/138) on the screws (09/134).

  • Page 75: Electrical

    Technical Manual Electrical 5. March 2013 Edition: V1.10/2013 Copyright © 2013, Diversey Inc.

  • Page 76: System Architect

    Technical Manual System architect 6.1.1 General • The firmware is memorised only on the power electronics. • The foil keyboard visualises the states of the machine. It also functions as a connection between the power electronics and the devices. (e.g. vacuum motor and pump). •...

  • Page 77: Start Up/Self Holding

    Technical Manual Picture 2: System overview 455B 6.1.3 Start up/Self holding The machine is switched ON by pressing the ON/OFF button for 3 seconds and feeds the power electronics with power. The power electronics get power and it enables the proc- essor to start and go into the self holding.

  • Page 78: Dashboard

    Technical Manual Dashboard 6.2.1 Removing of dashboard Picture 1: Dashboard • Remove handle cover according to chapter REMOVING OF HANDLE COVER AND ELECTRONICS in the mechanical section. • Remove the dashboard foil (01/111). Be cautious when removing the dashboard as you can damage the wires or the ribbon cables of the dashboard.

  • Page 79: Mounting Of Dashboard

    Technical Manual Dashboard 6.2.2 Mounting of dashboard Picture 2: Dashboard • Clean the surface where the dashboard will be placed. • Position the new dashboard foil. • Complete assembling according to the chapter REMOVING OF HANDLE COVER AND ELECTRONICS. Ensure that the loop of the ribbon cable is positioned correctly and does not touch the switch levers.

  • Page 80: Dashboard Connections

    Technical Manual Dashboard 6.2.3 Dashboard connections Picture 3: Dashboard connection 5. March 2013 Edition: V1.10/2013 Copyright © 2013, Diversey Inc.
  • Page 81 06.14.31 dashboard - connections - 455B_V1.00.fm Technical Manual Pos. Plug Description [plug] Description [pin] Main power Main power LED (+3.3VDC) Vacuum ON/OFF Vacuum eco ON/OFF Vacuum ON/OFF Vacuum ON/OFF Vacuum ON/OFF Vacuum ON/OFF (LED green) Vacuum ON/OFF Vacuum eco ON/OFF (LED green) Dosing ON/OFF Dosing ON/OFF Dosing ON/OFF...
  • Page 82 06.14.31 dashboard - connections - 455B_V1.00.fm Technical Manual Pos. Plug Description [plug] Description [pin] ** = 1 LED with two colours ** = LED (green and red) Table 1: Dashboard connector description 5. March 2013 Edition: V1.10/2013 Copyright © 2013, Diversey Inc.

  • Page 83: Reset Service Hour Counter

    Dashboard 6.2.4 Reset service hour counter The swingo 455B has no dashboard service functionality. There is one exception: reset of the service hour counter. To reset the service hour counter LED you have to perform the following steps: Picture 4: Dashboard foil service LED reset •...

  • Page 84: Electronics

    Technical Manual Electronics 6.3.1 Removing of electronics Picture 5: Electronics • Remove handle cover according to chapter REMOVING OF HANDLE COVER AND ELECTRONICS in the mechanics section. • Disconnect the wires to the electronics. • Remove electronics (01/109). 5. March 2013 Edition: V1.10/2013 Copyright ©...

  • Page 85: Mounting Of Electronics

    Technical Manual Electronics 6.3.2 Mounting of electronics Picture 6: Electronics • Connect the wires to the electronics. • Complete assembling according to the chapter MOUNTING OF HANDLE COVER AND ELECTRONICS. Tighten the connectors with the correct torque. Refer to adjustment or the spare parts list.

  • Page 86: Electronic Connections

    Technical Manual Electronics 6.3.3 Electronic connections Picture 7: Electronic connections 5. March 2013 Edition: V1.10/2013 6-11 Copyright © 2013, Diversey Inc.
  • Page 87 06.18.21 electronics - connections - 455B_V1.00.fm Technical Manual Pos. Plug Description [plug] Description [pin] Vacuum motor Vacuum motor Brush motor Brush motor +24VDC +24VDC Dosing valve Filter +24VDC Dosing pump Not used Charger communication Charge (yellow) Charger communication Charged (green) Charger communication Failure (red) Charger communication...
  • Page 88 06.18.21 electronics - connections - 455B_V1.00.fm Technical Manual Pos. Plug Description [plug] Description [pin] Hall sensor Brush start Hall sensor Wiping blade (350) Label software: - Firmware version - Boot version Label of electronics: - Name of machine - Hardware version - Production number - Production date Table 2: Electronic connector description...

  • Page 89: Charger

    Technical Manual Charger 6.4.1 Removing of charger Picture 8: Charger • Remove the screws (455B:02/122, 755B:09/114) for the battery compartment. • Open the battery compartment. • Remove connector from the charger. • Disconnect battery connection and thread out wires. • Unscrew main cord from the connection bloc (455B:07/112, 755B:05/110) and thread out wires.

  • Page 90: Mounting Of Charger

    Technical Manual Charger 6.4.2 Mounting of charger Picture 9: Charger • Position charger and mount the screws. • Thread in main cord and connect it to the connection block. • Thread in battery wires and connect accordingly to the colours. •...

  • Page 91: Charger Connections

    Technical Manual Charger 6.4.3 Charger connections Picture 10: Charger connection 5. March 2013 Edition: V1.10/2013 6-16 Copyright © 2013, Diversey Inc.
  • Page 92 06.20.21 charger - connections - 455B_755B eco_755B power 855B power_V1.00.fm Technical Manual Pos. Plug Description [plug] Description [pin] Battery charge (red) Battery charge - Plus (+) Battery charge (black) Battery charge - Minus (-) Power main cord Phase Power main cord Neutral Power main cord Charger communication...

  • Page 93: Schematics

    Technical Manual Schematics 6.5.1 Battery connection Picture 11: Battery connection 5. March 2013 Edition: V1.10/2013 6-18 Copyright © 2013, Diversey Inc.

  • Page 94: Electrical Schematics

    Technical Manual Schematics 6.5.2 Electrical schematics Picture 12: Electrical schematic 5. March 2013 Edition: V1.10/2013 6-19 Copyright © 2013, Diversey Inc.

  • Page 95: Additional Information

    Technical Manual Additional information 5. March 2013 Edition: V1.10/2013 Copyright © 2013, Diversey Inc.

  • Page 96: Available Gts Newsletter/Instructions

    08.1 swingo 455B - additional information_V1.00.fm Technical Manual Additional information Available GTS Newsletter/Instructions To find the up to date available GTS Newsletters and instructions refer to e-spares. Newsletter Date of issue Machine Subassembly Topic/Modification Serial number 2012/04 07.02.2012 TASKI swingo 455, 755,...
  • Page 97 08.1 swingo 455B - additional information_V1.00.fm Technical Manual Newsletter Date of issue Machine Subassembly Topic/Modification Serial number 2012/22 22.08.2012 TASKI swingo 455B Squeegee New squeegee 3935 2012/30 17.12.2012 TASKI swingo 350, 455, Service Tool Service Tool Update Version 6.04 755, 760 855, 1255, 1260,...

  • Page 98: Revision

    Technical Manual Revision 5. March 2013 Edition: V1.10/2013 Copyright © 2013, Diversey Inc.
  • Page 99 09.1 swingo 455B - revision_V1.00.fm Technical Manual Revision Date Chapter Content Description Revision 25.07.2012 New structure 1.00 25.07.2012 Additional in- GTS Newsletter/Instruction Added GTS Newsletter/Instruction 1.00 formation 26.07.2013 Electrical System architecture Updated pictures 1.10 26.07.2013 Additional in- GTS Newsletter/Instruction Added GTS Newsletter/Instruction 1.10...

  • Page 100: Appendix

    Technical Manual Appendix 5. March 2013 Edition: V1.10/2013 Copyright © 2013, Diversey Inc.
  • Page 101 Technical Manual Glossar Accessories 4-6 Filter 24V 5-27, 5-28 Additional information 7-1 Fixation spring 5-31, 5-32 Articulation 5-18 Foot lever 5-43, 5-44 Foreword 1-1 Front blade new setup 5-37, 5-38 Front blade old setup 5-33, 5-34 Back blade new setup 5-39, 5-40 Back blade old setup 5-35, 5-36 Battery 4-3, 4-4 Battery compartment 4-4...
  • Page 102 Technical Manual Required material 3-2 Tank group 5-20, 5-22 Reset service hour counter 6-8 Technical data 4-1, 4-2 Revision 8-1 Technical Information 4-2 Technical Manual 1-1 Technical Training 1-1 Tool lowering unit 5-43, 5-44 Schematics 6-19 Tools 3-2 Squeegee 5-31, 5-32, 5-33, 5-34, 5- Toothrocker 5-9 35, 5-36, 5-37, 5-38, 5-39, 5-40 Squeegee bracket spring 5-29, 5-30...

  • Page 103: 10 Notes

    Technical Manual 10 Notes 5. March 2013 Edition: V1.10/2013 Copyright © 2013, Diversey Inc.

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