Yamaha MTN1000 2016 Service Manual page 89

1. Horn lead
2. Main switch lead
3. Clutch cable
4. Front turn signal light lead (right)
5. Intake air temperature sensor
6. Steering damper solenoid lead
7. Coolant reservoir hose
8. Radiator cover
9. Coolant reservoir breather hose
10.Cooling system air bleed hose
11.Clamp
12.Wire harness clamp
13.Handlebar switch lead (right)
14.Clutch switch lead
A. Install the clamp of the handlebar switch lead
(left) and clutch switch lead to the guide.
B. Route the horn lead behind the handlebar
switch lead (left) and clutch switch lead.
C. Route the main switch lead under the handle-
bar switch lead (left) and clutch switch lead.
D. Route the horn lead between the branch of
the left handlebar switch lead and brake hose
clamp toward the rear side of the vehicle past
the left handlebar switch lead and clutch
switch lead. After routing the horn lead, the
lead position is allowed to change due to
turning of the handlebar, etc.
E. Route the handlebar switch lead (left), clutch
switch lead and steering damper solenoid
lead through the hook of the inner panel.
F. Install the clamp of the front turn signal light
lead to the bracket.
G. Route the handlebar switch lead (left/right),
two wire harnesses, clutch switch lead, front
brake light switch lead, front turn signal light
lead and steering damper solenoid lead
through the notched section on the air scoop
stay.
H. Install the resistor of the front turn signal light
(right) to the air scoop stay.
I. White tape
J. Place the right handlebar switch coupler (2
units), front brake light switch coupler and
front turn signal light coupler (right) inside the
connector cover (bottom). The couplers may
be positioned in any order.
K. Place the left handlebar switch coupler (2
units), clutch switch coupler, and steering
damper solenoid coupler inside the connec-
tor cover (top). The coupler may be posi-
tioned in any order.
L. Install the clamp of the steering damper sole-
noid lead to the headlight assembly.
M. Insert the clamp of handlebar switch lead
(left) and clutch switch lead into the upper
hole in the headlight stay.
N. Install the wire harness clamp to the head-
light assembly.
O. Gray tape
P. Route the steering damper solenoid lead,
handlebar switch lead (left) and clutch switch
lead to the inside of the guide.
Q. Blue tape
R. Route the coolant reservoir breather hose
between the coolant reservoir hose and cool-
ing system air bleed hose. Route the coolant
reservoir breather hose between the radiator
cover and cooling system air bleed hose.
Route the coolant reservoir breather hose in
front of the front turn signal light lead. After
routing the coolant reservoir breather hose,
its installed position is allowed to change.
S. Align the white tape section with the top of
the bracket to install the clutch cable. It does
not matter even if the position of the clutch
cable shifts as a result of the handle opera-
tion after installation. The clutch cable is
allowed to come into contact with and be
scratched by the bracket during installation.
T. Fasten the handlebar switch lead (left/right),
clutch switch lead, front brake light switch
lead, and steering damper solenoid lead with
the clamp. Insert the clamp into the upper
hole in the air scoop stay. The end of the
clamp may be pointing in any direction. Fas-
ten the handlebar switch lead (left/right),
clutch switch lead and front brake light switch
lead at the gray tape section.
U. Fasten the white tape section with the clamp.
V. Install the wire harness clamp (to the right
handlebar switch) to the air scoop stay.
W. Fasten the two wire harnesses to the left han-
dlebar switch and the wire harness to the
right handlebar switch with the clamp as
shown in the illustration. Point the end of the
plastic locking tie upward. Do not cut off the
end of the clamp. Install the clamp to the
upper hole in the air scoop stay. Do not fasten
the connector cover.
X. The handlebar switch lead (right) and clutch
switch lead may be routed in any order.
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CABLE ROUTING