Yamaha MTN1000 2016 Service Manual page 222

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• Align the end of the front brake master cylinder
with the punch mark "b" on the handlebar.
• First, tighten the upper bolt, then the lower bolt.
• There should be more than 11 mm (0.43 in) for
clearance between the right handlebar switch
and the front brake master cylinder. Also, the
punch mark should be seen.
2. Install:
• Brake hose gaskets
• Brake hose
• Brake hose union bolt
Front brake hose union bolt
32 N·m (3.2 kgf·m, 23 lb·ft)
EWA13531
WARNING
Proper brake hose routing is essential to in-
sure safe vehicle operation.
TIP
• When installing the brake hose onto the master
cylinder, make sure the projection "a" on the
brake hose touches the projection "b" on the
master cylinder.
• While holding the brake hose, tighten the union
bolt as shown.
• Turn the handlebars to the left and right to
make sure the brake hose does not touch other
parts (e.g., wire harness, cables, leads). Cor-
rect if necessary.
b
b
a
New
a
3. Fill:
• Brake master cylinder reservoir
(with the specified amount of the specified
brake fluid)
Specified brake fluid
DOT 4
EWA13540
WARNING
• Use only the designated brake fluid. Other
brake fluids may cause the rubber seals to
deteriorate, causing leakage and poor
brake performance.
• Refill with the same type of brake fluid that
is already in the system. Mixing brake fluids
may result in a harmful chemical reaction,
leading to poor brake performance.
• When refilling, be careful that water does
not enter the brake master cylinder reser-
voir. Water will significantly lower the boil-
ing point of the brake fluid and could cause
vapor lock.
ECA13540
NOTICE
Brake fluid may damage painted surfaces
and plastic parts. Therefore, always clean up
any spilt brake fluid immediately.
4. Bleed:
• Brake system
Refer to "BLEEDING THE HYDRAULIC
BRAKE SYSTEM (ABS)" on page 3-16.
5. Check:
• Brake fluid level
Below the minimum level mark "a"  Add the
specified brake fluid to the proper level.
Refer to "CHECKING THE BRAKE FLUID
LEVEL" on page 3-14.
4-51
FRONT BRAKE
LOWER
a

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