Yamaha MTN1000 2016 Service Manual page 109

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1. Hydraulic unit brake pipe (hydraulic unit to
rear brake caliper)
2. Hydraulic unit brake pipe (rear brake master
cylinder to hydraulic unit)
3. Hydraulic unit
4. Rear frame
5. Brake fluid reservoir
6. Frame
7. Brake hose (rear brake master cylinder to
hydraulic unit)
8. Brake fluid reservoir hose
9. Rear brake master cylinder
10.Swingarm assembly
11.Rear wheel sensor lead cover
12.Rear wheel sensor protector
13.Rear wheel sensor
14.Rear brake caliper
15.Brake hose (hydraulic unit to rear brake cali-
per)
16.EXUP cable 2
17.EXUP cable 1
18.Rear brake hose bracket
19.Rear wheel sensor lead
20.Plastic locking tie
21.Rear brake light switch lead
22.Rear brake light switch bracket
23.Rear wheel sensor lead hook
24.Brake caliper bracket
25.Rear brake hose holder
26.Rear fender
27.Clamp
A. Make sure that the rear wheel sensor lead
does not protrude from the rear wheel sensor
lead cover.
B. Route the rear wheel sensor lead between
the swing arm assembly and rear wheel sen-
sor lead cover.
C. Insert the stopper of the rear brake hose
bracket into the hole in the rear frame.
D. Inner side of the vehicle
E. Bottom of the vehicle
F. Fasten the caulked section of the brake hose
and the white tape section of the rear wheel
sensor lead with the plastic locking tie. Face
the buckle of the plastic locking tie downward
with the end pointing inward. The rear wheel
sensor lead and rear brake light switch lead
may be routed in any order.
G. Outside of vehicle
H. Route the EXUP cable 1 and EXUP cable 2
through the outside of the vehicle past the
guide part of the rear brake light switch
bracket.
I. Fasten the grommet of the rear wheel sensor
lead with the rear wheel sensor lead hook.
J. When installing the brake hose to the master
cylinder, make sure that the stopper contacts
the outside of the projection on the master
cylinder.
K. Install the grommet of the rear wheel sensor
lead securely to the claw of the rear wheel
sensor lead cover. When installing the grom-
met on the rear wheel sensor lead, may apply
silicone fluid or soapy water to the grommet.
L. Install the grommet of the rear wheel sensor
lead securely to the claw of the rear wheel
sensor protector. When installing the grom-
met on the rear wheel sensor lead, may apply
silicone fluid or soapy water to the grommet.
M. Install the rear wheel sensor lead securely to
the claw of the rear wheel sensor protector.
N. When installing the brake hose to the brake
caliper, fit the metal fitting of the brake hose
into the recess of the brake caliper.
O. Route the brake hose between the rear brake
hose holder and swingarm assembly.
P. Fasten the brake hose with the clamp.
Q. Face the opening of the clamp inward.
R. Fasten the grommet of the brake hose with
the clamp.
S. Pass the EXUP cable 1 and EXUP cable 2
through the guide of the rear brake hose
bracket.
2-64
CABLE ROUTING

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Mt 10 2016Mtn1000g 2016

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