Index; Consumable Materials - Rotax 125 MAX evo Repair Manual

Index

A
Abbreviations........................................................3
Assembling of electric starter ...............................15
Assembling the exhaust system .............................5
Assembly of carburetor........................................ 11
Assembly of crankshaft, water pump shaft and
balance shaft ....................................................35
Assembly of float housing .................................... 11
Assembly of housing halves.................................36
Assembly of intake silencer..................................12
Assembly of the clutch drum ................................19
Authorized personnel ............................................3
C
Carburetor and intake silencer – inspection of
components ........................................................8
Checking the exhaust system.................................5
combustion chamber insert installation .................29

Consumable materials...........................................6

Crank case assembly ..........................................30
Crankshaft assembly ...........................................22
Crankshaft not in specification..............................21
cylinder components inspection............................ 11
cylinder components installation...........................21
Cylinder installation .............................................25
Cylinder removal ...................................................3
D
disassembling crankcase..................................... 11
Disassembling crankcase ......................................9
Disassembling of electric starter ...........................14
Disassembling of the crankshaft ...........................15
Disassembling the exhaust system.........................5
Disassembly of the carburetor ................................5
Disassembly of the intake silencer ..........................7
Drain oil................................................................5
E
Electric starter repair kit .......................................14
Exhaust valve installation.....................................21
Exhaust valve, gasket, valve rod housing ..............22
Exhaust valve, piston...........................................22
Effectivity: 125 MAX evo, Junior MAX
evo, Mini MAX evo, Micro MAX evo
Edition - February 01 2018 /Rev. 0
BRP-Rotax
REPAIR MANUAL
F
Filling gearbox with oil .........................................25
Final tasks ..........................................................10
G
General note.........................................................2
I
Inspection and adjustment of squish gap...............31
Inspection of balance shaft ..................................28
Inspection of balance shaft drive ..........................27
Inspection of clutch and starter gear assy. ............. 11
Inspection of cooling system ..................................6
Inspection of crankshaft .......................................19
Inspection of cylinder components........................ 11
Inspection of intake silencer ...................................9
Inspection of piston and piston ring.......................12
Inspection of the carburetor....................................8
Inspection of the carburetor flange and reed
valve ................................................................19
Inspection of the clutch and starter gear assy. .......13
Inspection of the clutch drum................................ 11
Inspection of the combustion chamber insert .........17
Inspection of the cylinder head cover ....................17
Inspection of the electric starter ............................12
Inspection of the exhaust socket...........................18
Inspection of the fuel pump ....................................9
Inspection of the housing halves...........................29
Inspection of the needle cage and sprocket ........... 11
Inspection of the spark plug .................................15
Inspection of the starter reduction gear assy. ......... 11
inspection of water pump drive .............................26
Inspection of water pump shaft .............................27
Installation of balance and water-pump shaft
drive .................................................................37
Installation of Ball bearing and oil seal for
crankcase .........................................................32
Installation of bearing sleeve ................................20
Installation of clutch and starter gear assy. ............17
Installation of crankcase assy. ..............................37
Installation of cylinder head cover.........................29
Installation of fuel pump, carburetor ......................13
Installation of oil seal, ball bearing and needle
bushing.............................................................30
Installation of piston.............................................24
Index
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