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Christie Roadie 4K35 Service Manual

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S e rv ice Ma n u a l
020-101694-03
Roadie 4K35 and 4K45

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Summary of Contents for Christie Roadie 4K35

  • Page 1 S e rv ice Ma n u a l 020-101694-03 Roadie 4K35 and 4K45...
  • Page 2 The warranty does not apply to any product where the serial number has been removed or obliterated. The warranty also does not apply to any product sold by a reseller to an end user outside of the country where the reseller is located unless (i) Christie has an office in the country where the end user is located or (ii) the required international warranty fee has been paid.

  • Page 3: Table Of Contents

    Removing fingerprints, smudge, or oil from the projection lens....21 Roadie 4K35 and 4K45 Service Manual 020-101694-03 Rev. 1 (01-2016) Copyright 2016 Christie Digital Systems USA Inc. All rights reserved. ©...
  • Page 4 Removing the lamp door........42 Roadie 4K35 and 4K45 Service Manual 020-101694-03 Rev. 1 (01-2016) Copyright 2016 Christie Digital Systems USA Inc. All rights reserved. ©...
  • Page 5 Replacing the UV filter........67 Roadie 4K35 and 4K45 Service Manual 020-101694-03 Rev. 1 (01-2016) Copyright 2016 Christie Digital Systems USA Inc. All rights reserved. ©...
  • Page 6 Testing dielectric strength........85 Roadie 4K35 and 4K45 Service Manual 020-101694-03 Rev. 1 (01-2016) Copyright 2016 Christie Digital Systems USA Inc. All rights reserved. ©...

  • Page 7: Introduction

    Roadie 4K35 and 4K45 projectors . Every effort has been made to make sure the information in this document is accurate and complete. However, due to continuing research all information is subject to change without notice. Christie assumes no responsibility for omissions or inaccuracies.

  • Page 8: Projector Components

    Shroud (optional) Covers the motorized lens mount assembly (two-pieces). Projection lens A variety of lenses can be used with the Roadie 4K35 and 4K45. See Accessories. Roadie 4K35 and 4K45 Service Manual 020-101694-03 Rev. 1 (01-2016) Copyright 2016 Christie Digital Systems USA Inc.

  • Page 9: Lamp Power Supply Components

    DC lamp power cables Carries power from the LPS to the projection lamp. Roadie 4K35 and 4K45 Service Manual 020-101694-03 Rev. 1 (01-2016) Copyright 2016 Christie Digital Systems USA Inc. All rights reserved. ©...
  • Page 10 LPS power inlet Supplies power to the LPS. This connection must be wired by an electrician, according to local regulations. Roadie 4K35 and 4K45 Service Manual 020-101694-03 Rev. 1 (01-2016) Copyright 2016 Christie Digital Systems USA Inc. All rights reserved. ©...

  • Page 11: Service Guidelines

    Components must be replaced with exact equivalents. Failure to do so may result in unsafe operation. Related information Site requirements (on page 7) Roadie 4K35 and 4K45 Service Manual 020-101694-03 Rev. 1 (01-2016) Copyright 2016 Christie Digital Systems USA Inc. All rights reserved. ©...

  • Page 12: Servicing Live Equipment

    Read all safety and warning guidelines before installing or operating the projector. This projector must be operated in an environment that meets the operating range specification. Use only the attachments and/or accessories recommended by Christie. Use of others may result in the risk of fire, shock, or personal injury.

  • Page 13: Ac/Power Precautions

    SHOCK HAZARD! Disconnect the product from AC before moving, servicing, cleaning, removing components, or opening any enclosure. • Christie products must be installed and serviced by Christie qualified technicians. • TRIP OR FIRE HAZARD! Position all cables where they cannot contact hot surfaces, be pulled, be tripped over, or damaged by persons walking on or objects rolling over the cables.

  • Page 14: Product Safety Labels

    Indicates the presence of an explosion hazard. To avoid personal injury, always disconnect all power sources and wear Christie approved protective clothing. Roadie 4K35 and 4K45 Service Manual 020-101694-03 Rev. 1 (01-2016) Copyright 2016 Christie Digital Systems USA Inc. All rights reserved. ©...
  • Page 15 For more information, see Adjust the projector tilt and level in the Installation and Setup chapter Roadie 4K35 and 4K45 Service Manual 020-101694-03 Rev. 1 (01-2016) Copyright 2016 Christie Digital Systems USA Inc. All rights reserved. ©...

  • Page 16: Maintenance And Cleaning

    Warning! Failure to comply with the following could result in death or serious injury. • Christie products must be installed and serviced by Christie qualified technicians. • Do not operate the product without all of its covers in place.

  • Page 17: Inspecting And Cleaning The Fan Extrator

    1. Remove the liquid cooling reservoir (on page 54). 2. Refill the coolant. Note the following: • Always use Christie approved coolant propylene glycol 740 (P/N: 003-005179-XX). • Never overfill the reservoir beyond the top of the window. • Use caution not to spill or let any of the coolant drip on or near the electronics.

  • Page 18: Inspecting The Rear Exhaust Assembly

    Every 60 days Danger! Failure to comply with the following results in death or serious injury. • This procedure must be performed by Christie qualified technicians. • SHOCK HAZARD! Disconnect the product from AC before moving, servicing, cleaning, removing components, or opening any enclosure.

  • Page 19: Removing Dust From The Lamp

    A small amount of dust or dirt on the lens has minimal effect on image quality-to avoid the risk of scratching the lens, clean the lens only if absolutely required. Check: Monthly Roadie 4K35 and 4K45 Service Manual 020-101694-03 Rev. 1 (01-2016) Copyright 2016 Christie Digital Systems USA Inc. All rights reserved. ©...

  • Page 20: Tools Recommended For Removing Dust Or Grease

    Service guidelines Notice. Failure to comply with the following may result in property damage. • Christie products must be installed and serviced by Christie qualified technicians. • Always wear clean, lint-free gloves when handing the UV filter. • Do not reuse lens tissues.

  • Page 21: Removing Fingerprints, Smudge, Or Oil From The Projection Lens

    Avoid lens contact with Xylene and Ether. 3. Gently wipe the surface using a figure eight motion. 4. Repeat until the blemish is removed. Roadie 4K35 and 4K45 Service Manual 020-101694-03 Rev. 1 (01-2016) Copyright 2016 Christie Digital Systems USA Inc. All rights reserved. ©...

  • Page 22: Service Setups

    Warning! Failure to comply with the following could result in death or serious injury. • UV EXPOSURE! Protective UV safety glasses with side shields and Christie approved protective safety clothing must be worn when performing optical adjustments or servicing the product.

  • Page 23: Adjusting Vertical Boresight

    Warning! Failure to comply with the following could result in death or serious injury. • UV EXPOSURE! Protective UV safety glasses with side shields and Christie approved protective safety clothing must be worn when performing optical adjustments or servicing the product.

  • Page 24: Adjusting The Fold Mirror

    Warning! Failure to comply with the following could result in death or serious injury. • UV EXPOSURE! Protective UV safety glasses with side shields and Christie approved protective safety clothing must be worn when performing optical adjustments or servicing the product.

  • Page 25: Aligning The Integrator Module

    Warning! Failure to comply with the following could result in death or serious injury. • UV EXPOSURE! Protective UV safety glasses with side shields and Christie approved protective safety clothing must be worn when performing optical adjustments or servicing the product.

  • Page 26: Converging The Image

    DMD convergence must be performed by a Christie qualified technician. This information is a supplementary guideline on convergence and does not replace personal tool preferences, mechanical experiences, and individual techniques.

  • Page 27: Evaluating The Image Convergence

    Look at one color at a time and remember that you can see a possible seven colors to lead you to a valid conclusion. To help, use the stripe pattern boxes along the outer frames. Roadie 4K35 and 4K45 Service Manual 020-101694-03 Rev. 1 (01-2016) Copyright © 2016 Christie Digital Systems USA Inc. All rights reserved.

  • Page 28: Adjusting The Image Convergence

    1. Monitor the prism temperature during the adjustment and keep it within a few degrees of the nominal temperature achieved above by lowering the lamp power or periodically replacing the cover for a cool-down. Roadie 4K35 and 4K45 Service Manual 020-101694-03 Rev. 1 (01-2016) Copyright 2016 Christie Digital Systems USA Inc. All rights reserved. ©...
  • Page 29 The angle that light travels is affected by every medium it travels through; in this case several pieces of glass are between red and the screen. Roadie 4K35 and 4K45 Service Manual 020-101694-03 Rev. 1 (01-2016) Copyright 2016 Christie Digital Systems USA Inc. All rights reserved. ©...
  • Page 30 If the problem appears to be more than an extra 1/2 of a pixel out of uniformity, you may need a new lens/prism assembly. Roadie 4K35 and 4K45 Service Manual 020-101694-03 Rev. 1 (01-2016) Copyright 2016 Christie Digital Systems USA Inc. All rights reserved. ©...

  • Page 31: Troubleshooting

    Troubleshooting The following topics cover common projector issues and their solutions. If an issue cannot be resolved, contact a Christie qualified technician. Projector does not power on The projector is connected to AC power but does not power on. Resolution •...

  • Page 32: Lamp Suddenly Turns Off

    Resolution • If the Auto LampLOC option is not working: Roadie 4K35 and 4K45 Service Manual 020-101694-03 Rev. 1 (01-2016) Copyright 2016 Christie Digital Systems USA Inc. All rights reserved. ©...

  • Page 33: Touch Panel Controller Is Blank

    Make sure the computer and the projector are both connected to the network. • Make sure that all input devices have the same subnet mask and unique IP addresses. Roadie 4K35 and 4K45 Service Manual 020-101694-03 Rev. 1 (01-2016) Copyright 2016 Christie Digital Systems USA Inc. All rights reserved. ©...

  • Page 34: Inaccurate Display Colors

    • The horizontal or vertical scan frequency of the input signal may be out of range for the projector. Roadie 4K35 and 4K45 Service Manual 020-101694-03 Rev. 1 (01-2016) Copyright 2016 Christie Digital Systems USA Inc. All rights reserved. ©...

  • Page 35: Parts And Module Replacement

    Nut driver: 5.5 mm • Ratchet: 19 mm • Electrostatic protective strap and pad • Disposable lint-free gloves (included with optical components) Roadie 4K35 and 4K45 Service Manual 020-101694-03 Rev. 1 (01-2016) Copyright 2016 Christie Digital Systems USA Inc. All rights reserved. ©...

  • Page 36: Index Of Parts And Modules

    Card cage fan—back (fan #9) 003-111609-XX Card cage intake fans—top (fan #10, 11 And 12) 003-111709-XX Main AC blower 003-105346-XX Roadie 4K35 and 4K45 Service Manual 020-101694-03 Rev. 1 (01-2016) Copyright 2016 Christie Digital Systems USA Inc. All rights reserved. ©...
  • Page 37 Light sensor module (LSM) 003-101695-XX UV filter 03-008003-61P Card cage — Backplane 003-111784-XX High speed image processor 003-111780-XX MCPU board 003-111831-XX Roadie 4K35 and 4K45 Service Manual 020-101694-03 Rev. 1 (01-2016) Copyright 2016 Christie Digital Systems USA Inc. All rights reserved. ©...
  • Page 38 — Douser motor 003-111976-XX Ceramic douser plate 003-001517-XX Reflector and heat dump 03-240115-51P Lamp door interlock 003-001559-XX Feet 003-005196-XX Roadie 4K35 and 4K45 Service Manual 020-101694-03 Rev. 1 (01-2016) Copyright 2016 Christie Digital Systems USA Inc. All rights reserved. ©...

  • Page 39: Shutting Down For Maintenance

    3. Loosen the TPC mounting arm slightly to remove the TPC assembly from the ball mount at the back of the projector. Roadie 4K35 and 4K45 Service Manual 020-101694-03 Rev. 1 (01-2016) Copyright 2016 Christie Digital Systems USA Inc. All rights reserved. ©...

  • Page 40: Removing The Projector Shroud (Optional)

    1. Shut down the projector (on page 22). 2. Remove two screws from front top cover using 6mm hex key. Roadie 4K35 and 4K45 Service Manual 020-101694-03 Rev. 1 (01-2016) Copyright 2016 Christie Digital Systems USA Inc. All rights reserved. ©...

  • Page 41: Removing The Light Engine Cover

    Notice. Failure to comply with the following may result in property damage. • Christie products must be installed and serviced by Christie qualified technicians. 1. Remove the front cover (on page 40). 2. Using the security key, unlock the light engine cover.

  • Page 42: Removing The Rear Top Lid

    5. To re-install, align the bottom tabs and follow these steps in reverse order. Removing the lamp door Remove the lamp door to access the lamp compartment. Estimated replacement time: 1 minutes Roadie 4K35 and 4K45 Service Manual 020-101694-03 Rev. 1 (01-2016) Copyright 2016 Christie Digital Systems USA Inc. All rights reserved. ©...

  • Page 43: Removing The Front Lens-Side Cover

    The rear lens-side cover provides access to the AC relay and other components. Estimated replacement time: 1 minute 1. Shut down the projector (on page 22). Roadie 4K35 and 4K45 Service Manual 020-101694-03 Rev. 1 (01-2016) Copyright 2016 Christie Digital Systems USA Inc. All rights reserved. ©...

  • Page 44: Removing The Rear Cover

    4. Remove the front lens-side cover (on page 43). 5. Remove the projection lens (on page 79). 6. Remove the front cover of the projector: Roadie 4K35 and 4K45 Service Manual 020-101694-03 Rev. 1 (01-2016) Copyright 2016 Christie Digital Systems USA Inc. All rights reserved. ©...

  • Page 45: Filtration

    2. Lift up the cover enough for the bottom tabs to clear the frame and remove. 3. Slide the air filter out from behind the air filter cover. Roadie 4K35 and 4K45 Service Manual 020-101694-03 Rev. 1 (01-2016) Copyright 2016 Christie Digital Systems USA Inc. All rights reserved. ©...

  • Page 46: Ventilation And Cooling

    Estimated replacement time: 5.5 minutes 1. Remove the front top cover (on page 40). 2. Disconnect the two hoses for the radiator. Roadie 4K35 and 4K45 Service Manual 020-101694-03 Rev. 1 (01-2016) Copyright 2016 Christie Digital Systems USA Inc. All rights reserved. ©...

  • Page 47: Replacing The Laminar Airflow Device Fan (Fan #4)

    2. Remove the light engine cover (on page 41). 3. To remove the LAD fan housing from the light engine handle, loosen the two captive screws. Roadie 4K35 and 4K45 Service Manual 020-101694-03 Rev. 1 (01-2016) Copyright 2016 Christie Digital Systems USA Inc. All rights reserved. ©...

  • Page 48: Replacing The Light Engine Fan Pack (Fan #5, 6, 7, And 8)

    5. Loosen the two screws securing the right side of the fan pack to the frame. 6. Loosen the thumbscrew securing the fan pack inside of the light engine compartment. Roadie 4K35 and 4K45 Service Manual 020-101694-03 Rev. 1 (01-2016) Copyright 2016 Christie Digital Systems USA Inc. All rights reserved. ©...

  • Page 49: Replacing The Light Engine Fan (Fan # And15)

    2. Disconnect the required fan harnesses (J39) from the secondary EVB board. 3. Remove two screws securing the fan bracket. Roadie 4K35 and 4K45 Service Manual 020-101694-03 Rev. 1 (01-2016) Copyright 2016 Christie Digital Systems USA Inc. All rights reserved. ©...

  • Page 50: Replacing The Card Cage Fan-Back (Fan #9)

    4. Disconnect the inline fan connector(s) and release the cables from the routing clip. 5. Remove the four screws for each fan. 6. Remove the fan(s). Roadie 4K35 and 4K45 Service Manual 020-101694-03 Rev. 1 (01-2016) Copyright 2016 Christie Digital Systems USA Inc. All rights reserved. ©...

  • Page 51: Replacing The Igniter Fan (Fan #16)

    1. Remove the card cage. 2. Disconnect the fan inline connector. 3. Remove the four screws securing the fan. Roadie 4K35 and 4K45 Service Manual 020-101694-03 Rev. 1 (01-2016) Copyright 2016 Christie Digital Systems USA Inc. All rights reserved. ©...

  • Page 52: Replacing The Liquid Cooling Pump Fan (Fan #14)

    2. Remove the rear cover (on page 44). 3. Disconnect the fan connector. 4. Remove the four screws securing the fan. Roadie 4K35 and 4K45 Service Manual 020-101694-03 Rev. 1 (01-2016) Copyright 2016 Christie Digital Systems USA Inc. All rights reserved. ©...

  • Page 53: Removing The Main Ac Blower

    10. Perform a lamp calibration. Replacing the extractor fan Estimated replacement time: 10 minutes + 10 minute lamp calibration 1. Remove the lamp. Roadie 4K35 and 4K45 Service Manual 020-101694-03 Rev. 1 (01-2016) Copyright 2016 Christie Digital Systems USA Inc. All rights reserved. ©...

  • Page 54: Removing The Starter Capacitor

    To replace or service the liquid cooling reservoir, it must be removed from the projector. Estimated Replacement Time: 7.5 minutes Roadie 4K35 and 4K45 Service Manual 020-101694-03 Rev. 1 (01-2016) Copyright 2016 Christie Digital Systems USA Inc. All rights reserved. ©...
  • Page 55 5. Disconnect the coolant hoses from the coolant reservoir. 6. Remove the three screws securing the reservoir bracket to the projector base plate. Roadie 4K35 and 4K45 Service Manual 020-101694-03 Rev. 1 (01-2016) Copyright 2016 Christie Digital Systems USA Inc. All rights reserved. ©...

  • Page 56: Removing The Radiator

    2. Loosen the four screws securing the radiator to the frame. 3. Disconnect the two disconnect hoses for the radiator. Roadie 4K35 and 4K45 Service Manual 020-101694-03 Rev. 1 (01-2016) Copyright 2016 Christie Digital Systems USA Inc. All rights reserved. ©...

  • Page 57: Replacing The Main Ac Blower Vane Switch

    5. Remove the vane switch. 6. To install the main blower vane switch, repeat these steps in reverse order. Roadie 4K35 and 4K45 Service Manual 020-101694-03 Rev. 1 (01-2016) Copyright 2016 Christie Digital Systems USA Inc. All rights reserved. ©...

  • Page 58: Replacing The Remote Temperature Sensor Module

    5. Remove the lower profile extractor. 6. To install the low profile extractor, repeat these steps in reverse order. Roadie 4K35 and 4K45 Service Manual 020-101694-03 Rev. 1 (01-2016) Copyright 2016 Christie Digital Systems USA Inc. All rights reserved. ©...

  • Page 59: Replacing The Red Fpga Blower (Fan #19)

    6. Remove the firewall fan by pulling it away from the firewall and off the four rubber isolators. 7. Replace the fan if required. 8. To install the fan, repeat these steps in reverse order. Roadie 4K35 and 4K45 Service Manual 020-101694-03 Rev. 1 (01-2016) Copyright 2016 Christie Digital Systems USA Inc. All rights reserved. ©...

  • Page 60: Optics

    Estimated replacement time: 5 minutes + 10 minute calibration Danger! Failure to comply with the following results in death or serious injury. • Christie products must be installed and serviced by Christie qualified technicians. • EXPLOSION HAZARD! Always wear manufacturer approved protective safety clothing (gloves, jacket, face shield) whenever the lamp door is open or when handling the lamp.

  • Page 61: Installing The Lamp

    4.5, 6.0, and 7.0 CDXL-45 Move the lamp cradle as far forward as possible (position closest to igniter). CDXL-45SP CDXL-60 CDXL-60SP CDXL-70 Roadie 4K35 and 4K45 Service Manual 020-101694-03 Rev. 1 (01-2016) Copyright 2016 Christie Digital Systems USA Inc. All rights reserved. ©...

  • Page 62: Replacing The Light Engine

    Warning! Failure to comply with the following could result in death or serious injury. • UV EXPOSURE! Protective UV safety glasses with side shields and Christie approved protective safety clothing must be worn when performing optical adjustments or servicing the product.
  • Page 63 7. Loosen the screw securing the bracket to the firewall. 8. Remove the bracket. 9. Loosen the screw securing the heat dump. 10. Remove the heat dump. Roadie 4K35 and 4K45 Service Manual 020-101694-03 Rev. 1 (01-2016) Copyright 2016 Christie Digital Systems USA Inc. All rights reserved. ©...

  • Page 64: Replacing The Illumination Optic System

    Warning! Failure to comply with the following could result in death or serious injury. • UV EXPOSURE! Protective UV safety glasses with side shields and Christie approved protective safety clothing must be worn when performing optical adjustments or servicing the product.

  • Page 65: Replacing The Cold Mirror

    Warning! Failure to comply with the following could result in death or serious injury. • UV EXPOSURE! Protective UV safety glasses with side shields and Christie approved protective safety clothing must be worn when performing optical adjustments or servicing the product.

  • Page 66: Replacing The Fold Mirror

    Warning! Failure to comply with the following could result in death or serious injury. • UV EXPOSURE! Protective UV safety glasses with side shields and Christie approved protective safety clothing must be worn when performing optical adjustments or servicing the product.

  • Page 67: Replacing The Integrator Assembly

    Warning! Failure to comply with the following could result in death or serious injury. • UV EXPOSURE! Protective UV safety glasses with side shields and Christie approved protective safety clothing must be worn when performing optical adjustments or servicing the product.

  • Page 68: Electronics

    3. Remove the option cards (on page 70). 4. Remove the ten 2.5mm hex head screws securing the rear of the card cage cover. Roadie 4K35 and 4K45 Service Manual 020-101694-03 Rev. 1 (01-2016) Copyright 2016 Christie Digital Systems USA Inc. All rights reserved. ©...

  • Page 69: Replacing The High Speed Image Processor

    7. Gently disconnect the high speed image processor. A large connector is between these two electronic boards J4. 8. Remove the board. Roadie 4K35 and 4K45 Service Manual 020-101694-03 Rev. 1 (01-2016) Copyright 2016 Christie Digital Systems USA Inc. All rights reserved. ©...

  • Page 70: Replacing The Mcpu Board

    1. Loosen the two captive screws securing the required card(s) to the card cage. 2. Grip the two captive screws and slide out. Roadie 4K35 and 4K45 Service Manual 020-101694-03 Rev. 1 (01-2016) Copyright 2016 Christie Digital Systems USA Inc. All rights reserved. ©...

  • Page 71: Replacing The Primary Environmental Board

    3. Disconnect the nine harnesses from the secondary environmental board (EVB2). 4. Loosen the thumbscrew securing the secondary EVB2 in place. Roadie 4K35 and 4K45 Service Manual 020-101694-03 Rev. 1 (01-2016) Copyright 2016 Christie Digital Systems USA Inc. All rights reserved. ©...

  • Page 72: Replacing The Integrated Motor Control Board

    3. Disconnect P35, P36, and P94 from the IMCB. 4. Remove the screw securing the cathode cable. 5. Remove the screw securing the cathode nut. Roadie 4K35 and 4K45 Service Manual 020-101694-03 Rev. 1 (01-2016) Copyright 2016 Christie Digital Systems USA Inc. All rights reserved. ©...

  • Page 73: Replacing The Centrifugal Fan Interface Board

    When installing the positive and negative igniter harness leads to the igniter, do not over tighten the M10 screw to avoid bending the metal connection plates attached to the igniter. Roadie 4K35 and 4K45 Service Manual 020-101694-03 Rev. 1 (01-2016) Copyright 2016 Christie Digital Systems USA Inc. All rights reserved. ©...

  • Page 74: Replacing The Ac Line Filter

    Estimated replacement time: 4.5 minutes 1. Loosen the two screws securing the access plate on the underside of the projector baseplate. Roadie 4K35 and 4K45 Service Manual 020-101694-03 Rev. 1 (01-2016) Copyright 2016 Christie Digital Systems USA Inc. All rights reserved. ©...

  • Page 75: Replacing The Ac Breaker Switch

    Estimated replacement time: 4.5 minutes 1. Loosen the two screws securing the access plate on the underside of the projector baseplate. Roadie 4K35 and 4K45 Service Manual 020-101694-03 Rev. 1 (01-2016) Copyright 2016 Christie Digital Systems USA Inc. All rights reserved. ©...

  • Page 76: Replacing The Ac Relay

    3. Lift the PVC shield to one side to gain access to the AC relay. 4. Loosen the six screws securing the harnesses to the AC relay. 5. Remove the eight harnesses. Roadie 4K35 and 4K45 Service Manual 020-101694-03 Rev. 1 (01-2016) Copyright 2016 Christie Digital Systems USA Inc. All rights reserved. ©...

  • Page 77: Replacing The Low Voltage Power Supply

    9. Disconnect the AC inline harness. 10. Loosen the thumbscrew on the low voltage power supply (LVPS) drawer and pull the drawer out. Roadie 4K35 and 4K45 Service Manual 020-101694-03 Rev. 1 (01-2016) Copyright 2016 Christie Digital Systems USA Inc. All rights reserved. ©...

  • Page 78: Replacing The Standby Power Supply

    3. Disconnect and remove the standby power supply. 4. To install the standby power supply, repeat these steps in reverse order. Roadie 4K35 and 4K45 Service Manual 020-101694-03 Rev. 1 (01-2016) Copyright 2016 Christie Digital Systems USA Inc. All rights reserved. ©...

  • Page 79: Lenses

    A minimum of two people or appropriately rated lift equipment is required to safely lift, install, or move the product. Roadie 4K35 and 4K45 Service Manual 020-101694-03 Rev. 1 (01-2016) Copyright 2016 Christie Digital Systems USA Inc. All rights reserved. ©...

  • Page 80: Replacing The Anode Yoke

    1. Remove the lamp, if installed (on page 60). 2. Remove the two screws and lock washers from the yoke base. Roadie 4K35 and 4K45 Service Manual 020-101694-03 Rev. 1 (01-2016) Copyright 2016 Christie Digital Systems USA Inc. All rights reserved. ©...

  • Page 81: Replacing The Douser Motor

    3. Remove the douser motor (on page 81). 4. Swing the douser blade out of the projector to access the screws. Roadie 4K35 and 4K45 Service Manual 020-101694-03 Rev. 1 (01-2016) Copyright 2016 Christie Digital Systems USA Inc. All rights reserved. ©...

  • Page 82: Replacing The Reflector And Heat Dump

    (hi-pot) tests. Danger! Failure to comply with the following results in death or serious injury. • Only Christie qualified technicians are permitted to open product enclosures. • SHOCK HAZARD! Disconnect the product from AC before moving, servicing, cleaning, removing components, or opening any enclosure.

  • Page 83: Preparing The Lamp Power Supply For Testing

    AC convenience outlet Three-phase AC input opening AC input terminal block DC output cable opening DC output cable opening Roadie 4K35 and 4K45 Service Manual 020-101694-03 Rev. 1 (01-2016) Copyright 2016 Christie Digital Systems USA Inc. All rights reserved. ©...

  • Page 84: Testing Ground Continuity

    Attach the second test lead to the LPS three-phase plug ground terminal. c) Verify the ground integrity. 6. Remove the test equipment. Roadie 4K35 and 4K45 Service Manual 020-101694-03 Rev. 1 (01-2016) Copyright 2016 Christie Digital Systems USA Inc. All rights reserved. ©...

  • Page 85: Testing Dielectric Strength

    5. Ensure no one is touching the EUT and perform the test as per the Test Equipment instructions. 6. Verify there is no dielectric breakdown and that the leakage current is below 7.1 mA. Roadie 4K35 and 4K45 Service Manual 020-101694-03 Rev. 1 (01-2016) Copyright 2016 Christie Digital Systems USA Inc. All rights reserved. ©...
  • Page 86 Ensure no one is touching the EUT and perform the test as per the test equipment instructions. d) Verify there is no dielectric break down and that the leakage current is below 7.1 mA. Roadie 4K35 and 4K45 Service Manual 020-101694-03 Rev. 1 (01-2016) Copyright 2016 Christie Digital Systems USA Inc. All rights reserved. ©...
  • Page 87 Corporate offi ces Worldwide offi ces USA – Cypress Australia Eastern Europe and India Singapore ph: 714-236-8610 ph: +61 (0) 7 3624 4888 Russian Federation ph: +91 (080) 6708 9999 ph: +65 6877-8737 ph: +36 (0) 1 47 48 100 Canada –...

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