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Christie 4K40-RGB Series Service Manual

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Service Guide
020-102960-02
4K40-RGB Series
D4K40-RGB, Roadie 4K40-RGB, Mirage 4K40-RGB

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Summary of Contents for Christie 4K40-RGB Series

  • Page 1 Service Guide 020-102960-02 4K40-RGB Series D4K40-RGB, Roadie 4K40-RGB, Mirage 4K40-RGB...
  • Page 2 The warranty does not apply to any product where the serial number has been removed or obliterated. The warranty also does not apply to any product sold by a reseller to an end user outside of the country where the reseller is located unless (i) Christie has an office in the country where the end user is located or (ii) the required international warranty fee has been paid.

  • Page 3: Table Of Contents

    Index of parts and modules..........28 4K40-RGB Series Service Guide–D4K40-RGB, Roadie 4K40-RGB, Mirage 4K40-RGB 020-102960-02 Rev.
  • Page 4 Servicing the AC inlet module......... . . 58 4K40-RGB Series Service Guide–D4K40-RGB, Roadie 4K40-RGB, Mirage 4K40-RGB 020-102960-02 Rev.
  • Page 5 Replacing the SID harness..........86 4K40-RGB Series Service Guide–D4K40-RGB, Roadie 4K40-RGB, Mirage 4K40-RGB 020-102960-02 Rev.

  • Page 6: Introduction

    For complete 4K40-RGB Series product documentation and technical support, go to www.christiedigital.com. Product documentation For installation, setup, and user information, see the product documentation available on the Christie website. Read all instructions before using or servicing this product. D4K40-RGB and Roadie 4K40-RGB 1.

  • Page 7: Related Documentation

    Mirage 4K40-RGB Status System Technical Reference (P/N: 020-103030-XX) Model name • D4K40-RGB • Mirage 4K40-RGB • Roadie 4K40-RGB 4K40-RGB Series Service Guide–D4K40-RGB, Roadie 4K40-RGB, Mirage 4K40-RGB 020-102960-02 Rev. 1 (12-2019) Copyright 2019 Christie Digital Systems USA, Inc. All rights reserved. ©...

  • Page 8: Service Guidelines

    To ensure you have the correct module and the projector module is replaced correctly, check module markings, parts lists, and the relevant disassembly and replacement procedures. Components must be replaced with exact equivalents or Christie approved replacement parts. Failure to do so may result in unsafe operation.

  • Page 9: Light Intensity Hazard Distance

    (before a person can avert his or her eyes away from the light source). The light may cause skin burns to occur. 4K40-RGB Series Service Guide–D4K40-RGB, Roadie 4K40-RGB, Mirage 4K40-RGB 020-102960-02 Rev. 1 (12-2019) Copyright 2019 Christie Digital Systems USA, Inc.
  • Page 10 • Permanent show installations containing Risk Group 3 laser-illuminated projectors must meet the following conditions: 4K40-RGB Series Service Guide–D4K40-RGB, Roadie 4K40-RGB, Mirage 4K40-RGB 020-102960-02 Rev. 1 (12-2019) Copyright 2019 Christie Digital Systems USA, Inc. All rights reserved.
  • Page 11 • Temporary show installations containing Risk Group 3 laser-illuminated projectors may be installed by Christie or sold or leased only to valid laser light show variance holders (laser light show manufacturers) for image projection applications. Such manufacturers may currently hold a valid variance for production of Class IIIb and IV laser light shows and/or for incorporation of the Risk Group 3 laser-illuminated projectors into their shows.

  • Page 12: Service Setups

    Projector is in standby state. A problem exists with standby the projector that does not prevent it from operating. 4K40-RGB Series Service Guide–D4K40-RGB, Roadie 4K40-RGB, Mirage 4K40-RGB 020-102960-02 Rev. 1 (12-2019) Copyright 2019 Christie Digital Systems USA, Inc. All rights reserved.

  • Page 13: Projector Led Shutter Indicators

    2. To turn off power to the projector, turn off the projector breaker switch and disconnect from AC power. 4K40-RGB Series Service Guide–D4K40-RGB, Roadie 4K40-RGB, Mirage 4K40-RGB 020-102960-02 Rev. 1 (12-2019) Copyright 2019 Christie Digital Systems USA, Inc.

  • Page 14: Aligning The Image

    You can also select MENU > Configuration > Lens Settings > Lens Offset. 2. To reset the lens to the default home position, select Enter. 3. To confirm the reset, select OK. 4K40-RGB Series Service Guide–D4K40-RGB, Roadie 4K40-RGB, Mirage 4K40-RGB 020-102960-02 Rev. 1 (12-2019) Copyright 2019 Christie Digital Systems USA, Inc.

  • Page 15: Selecting A Test Pattern

    3. Open the shutter. 4. From the Test Pattern menu, select the Boresight test pattern. The Boresight test pattern assists with adjusting the boresight for the three focus points. 4K40-RGB Series Service Guide–D4K40-RGB, Roadie 4K40-RGB, Mirage 4K40-RGB 020-102960-02 Rev. 1 (12-2019) Copyright 2019 Christie Digital Systems USA, Inc.
  • Page 16 Repeat for the other two stabilization screws. Continue to adjust the locking screws until they are tight. 11. Open the shutter. 4K40-RGB Series Service Guide–D4K40-RGB, Roadie 4K40-RGB, Mirage 4K40-RGB 020-102960-02 Rev. 1 (12-2019) Copyright 2019 Christie Digital Systems USA, Inc. All rights reserved.

  • Page 17: Optimizing The Integrator Zoom And Focus

    3. Unlock the Zoom and Focus paddles. 4. Adjust the magnification using the Zoom paddle. Make sure you do not see any corners. 4K40-RGB Series Service Guide–D4K40-RGB, Roadie 4K40-RGB, Mirage 4K40-RGB 020-102960-02 Rev. 1 (12-2019) Copyright 2019 Christie Digital Systems USA, Inc. All rights reserved.

  • Page 18: Adjusting The Fold Mirror

    Misalignment of the fold mirror may cause permanent damage to the product. 1. Set the projector to minimum power. 2. From the Test Pattern menu, select the Integrator Rod test pattern. 4K40-RGB Series Service Guide–D4K40-RGB, Roadie 4K40-RGB, Mirage 4K40-RGB 020-102960-02 Rev. 1 (12-2019) Copyright 2019 Christie Digital Systems USA, Inc.
  • Page 19 4. Unlock the fold mirror screws to unlock the adjustment knobs. 5. To make horizontal adjustments, use the orange knob labeled Horizontal. 6. To make vertical adjustments, use the purple knob labeled Vertical. 4K40-RGB Series Service Guide–D4K40-RGB, Roadie 4K40-RGB, Mirage 4K40-RGB 020-102960-02 Rev. 1 (12-2019) Copyright 2019 Christie Digital Systems USA, Inc.

  • Page 20: Adjusting Dmd Convergence

    2. From the Test Pattern menu, select the RGB-4K-Convergence test pattern and display it full screen. 4K40-RGB Series Service Guide–D4K40-RGB, Roadie 4K40-RGB, Mirage 4K40-RGB 020-102960-02 Rev. 1 (12-2019) Copyright 2019 Christie Digital Systems USA, Inc. All rights reserved.
  • Page 21 5. Use the Convergence test pattern to assist with adjusting the horizontal and vertical lines. Horizontal adjustments are controlled by adjusting knob 3. Vertical convergence and rotation are controlled by adjusting knobs 1 and 2. Christie recommends rotating a single knob a maximum of a quarter rotation before adjusting the second knob a quarter rotation.

  • Page 22: Aligning The Image With Lens Zoom And Focus

    For the best stability, Christie recommends setting convergence while rotating the knobs in a clockwise direction. This may require first adjusting convergence by turning the knobs counter- clockwise, and finalizing the convergence with a clockwise approach.
  • Page 23 Do not adjust the red value. • For 4K40-RGB series projectors, the D65 white point is x=0.313, y=0.329. Wait a few minutes for the lasers to stabilize and ensure that the white point is not shifting between measurements.
  • Page 24 Service setups On 4K40-RGB series projectors, port 5103 is always opened in Core 4 Software and no password is required to run the commands required to change the projector fan speed. TrueLife accepts automation commands on port 3002. sub main() proj.sendstring( "(DGN 71 6 1 45 )"...

  • Page 25: Performing The Dac Calibration

    DAC calibration is only required after replacing the color sensor board. 4. Remove the lens cap. 5. To complete the calibration, power cycle the projector. 4K40-RGB Series Service Guide–D4K40-RGB, Roadie 4K40-RGB, Mirage 4K40-RGB 020-102960-02 Rev. 1 (12-2019) Copyright 2019 Christie Digital Systems USA, Inc. All rights reserved.

  • Page 26: Replacing Or Refilling The Coolant

    Service setups Replacing or refilling the coolant 4K40-RGB Series projectors rely on liquid coolant to maintain the laser optical subsystem at the required operating temperatures. This section provides service instructions and safety precautions for filling the reservoir unit and handling coolant.

  • Page 27: Parts And Module Replacement

    • Electrostatic protective strap and pad • Disposable lint-free gloves (included with optical components) • Cloth wipes 4K40-RGB Series Service Guide–D4K40-RGB, Roadie 4K40-RGB, Mirage 4K40-RGB 020-102960-02 Rev. 1 (12-2019) Copyright 2019 Christie Digital Systems USA, Inc. All rights reserved. ©...

  • Page 28: Index Of Parts And Modules

    Parts and module replacement Service kits • LOS service kit (P/N: 163-123107-XX) Index of parts and modules The following table lists the parts and modules for 4K40-RGB Series. Description Part number Printed circuit boards and electronics High-speed imaging processor board (HIP)
  • Page 29 3.89-5.43:1 HB zoom lens 144-108100-XX 1.13-1.66 UHC zoom lens 163-118101-XX 1.45-2.17 UHC zoom lens 163-119102-XX 1.95-3.26 UHC zoom lens 163-120103-XX 4K40-RGB Series Service Guide–D4K40-RGB, Roadie 4K40-RGB, Mirage 4K40-RGB 020-102960-02 Rev. 1 (12-2019) Copyright 2019 Christie Digital Systems USA, Inc. All rights reserved. ©...
  • Page 30 Light engine air filter—6 pack 003-006464-XX Radiator filter—6 pack 003-006463-XX Exhaust duct 163-102104-XX Zoom lens conversion 003-005538-XX Fixed lens conversion 003-005537-XX 4K40-RGB Series Service Guide–D4K40-RGB, Roadie 4K40-RGB, Mirage 4K40-RGB 020-102960-02 Rev. 1 (12-2019) Copyright 2019 Christie Digital Systems USA, Inc. All rights reserved. ©...

  • Page 31: Filtration

    3. Lift the air filter out of the projector. 4. Replace the used air filter with a new one. The airflow indicator on the new filter must point towards the fan pack. 4K40-RGB Series Service Guide–D4K40-RGB, Roadie 4K40-RGB, Mirage 4K40-RGB 020-102960-02 Rev. 1 (12-2019) Copyright 2019 Christie Digital Systems USA, Inc.

  • Page 32: Replacing The Main Intake Air Filter

    2. Pull out the air filter from the projector. 3. Replace the used air filter with a new one. 4. Re-install the side cover. 4K40-RGB Series Service Guide–D4K40-RGB, Roadie 4K40-RGB, Mirage 4K40-RGB 020-102960-02 Rev. 1 (12-2019) Copyright 2019 Christie Digital Systems USA, Inc. All rights reserved.

  • Page 33: Projector Covers

    1. Loosen the six captive screws securing the rear cover. 2. Remove the rear cover. 4K40-RGB Series Service Guide–D4K40-RGB, Roadie 4K40-RGB, Mirage 4K40-RGB 020-102960-02 Rev. 1 (12-2019) Copyright 2019 Christie Digital Systems USA, Inc. All rights reserved.

  • Page 34: Removing The Electronics-Side Cover

    2. Remove the electronics-side cover. 3. If required, replace the electronics-side cover. 4. To install the electronics-side cover, repeat these steps in reverse order. 4K40-RGB Series Service Guide–D4K40-RGB, Roadie 4K40-RGB, Mirage 4K40-RGB 020-102960-02 Rev. 1 (12-2019) Copyright 2019 Christie Digital Systems USA, Inc. All rights reserved.

  • Page 35: Removing The Front Cover

    The side-intake cover provides access to the radiator, filter, and fans. 1. Loosen the four captive screws securing the side-intake cover. 2. Remove the side-intake cover. 4K40-RGB Series Service Guide–D4K40-RGB, Roadie 4K40-RGB, Mirage 4K40-RGB 020-102960-02 Rev. 1 (12-2019) Copyright 2019 Christie Digital Systems USA, Inc. All rights reserved.

  • Page 36: Removing The Bottom Cover

    If the rigging handles are installed, lift up the top cover to clear the frame, rotate 90 degrees, and slide the top cover out under the handles. 4K40-RGB Series Service Guide–D4K40-RGB, Roadie 4K40-RGB, Mirage 4K40-RGB 020-102960-02 Rev. 1 (12-2019) Copyright 2019 Christie Digital Systems USA, Inc.
  • Page 37 Projector covers 3. If required, replace the bottom cover. 4. To install the bottom cover, repeat these steps in reverse order. 4K40-RGB Series Service Guide–D4K40-RGB, Roadie 4K40-RGB, Mirage 4K40-RGB 020-102960-02 Rev. 1 (12-2019) Copyright 2019 Christie Digital Systems USA, Inc. All rights reserved.

  • Page 38: Removing A Projector's Foot

    1. Ensure the projector is in a secure position. Christie does not recommend having the projector overhang when replacing the feet, unless the projector is securely positioned. 2. Loosen the lock nut on the affected foot.

  • Page 39: Lens Mount Components

    The offset motor provides a means of adjusting the position of the projection lens using motorized controls. It contains both the horizontal and vertical offset motors. 1. Remove the front cover (on page 35). 4K40-RGB Series Service Guide–D4K40-RGB, Roadie 4K40-RGB, Mirage 4K40-RGB 020-102960-02 Rev. 1 (12-2019) Copyright 2019 Christie Digital Systems USA, Inc.
  • Page 40 5. Remove the four screws securing the affected offset motor (horizontal (H) or vertical (V)). Vertical offset motor screws Horizontal offset motor screws 4K40-RGB Series Service Guide–D4K40-RGB, Roadie 4K40-RGB, Mirage 4K40-RGB 020-102960-02 Rev. 1 (12-2019) Copyright 2019 Christie Digital Systems USA, Inc. All rights reserved.

  • Page 41: Replacing The Bayonet Lock Assembly

    4. Pull the front bayonet plate off of the pins, which locate it to the rear plate. The LCBP and the bayonet lock come with the front plate. 4K40-RGB Series Service Guide–D4K40-RGB, Roadie 4K40-RGB, Mirage 4K40-RGB 020-102960-02 Rev. 1 (12-2019) Copyright 2019 Christie Digital Systems USA, Inc.

  • Page 42: Replacing The Lens Mount

    They are not adjustment screws. Adjusting these screws will damage the lens mount. 5. Replace the lens mount. 4K40-RGB Series Service Guide–D4K40-RGB, Roadie 4K40-RGB, Mirage 4K40-RGB 020-102960-02 Rev. 1 (12-2019) Copyright 2019 Christie Digital Systems USA, Inc. All rights reserved.
  • Page 43 Lens mount components 6. To re-install, follow these steps in reverse order. 4K40-RGB Series Service Guide–D4K40-RGB, Roadie 4K40-RGB, Mirage 4K40-RGB 020-102960-02 Rev. 1 (12-2019) Copyright 2019 Christie Digital Systems USA, Inc. All rights reserved. ©...

  • Page 44: Ventilation And Cooling

    7. Replace the blower. 8. To re-install, repeat these steps in reverse order. Make sure the harnesses route properly and do not get pinched. 4K40-RGB Series Service Guide–D4K40-RGB, Roadie 4K40-RGB, Mirage 4K40-RGB 020-102960-02 Rev. 1 (12-2019) Copyright 2019 Christie Digital Systems USA, Inc. All rights reserved.

  • Page 45: Replacing The Blue Formatter Fan (#3)

    1. Remove the top cover (on page 33). 2. Disconnect the fan #4 harness inline connector. 3. To remove the fan, loosen the two captive screws. 4K40-RGB Series Service Guide–D4K40-RGB, Roadie 4K40-RGB, Mirage 4K40-RGB 020-102960-02 Rev. 1 (12-2019) Copyright 2019 Christie Digital Systems USA, Inc. All rights reserved.

  • Page 46: Replacing The Red Formatter Fan (#5)

    3. Disconnect the fan #5 harness inline connector. 4. To remove the fan with the bracket, loosen the three captive screws. 5. Remove the two screws securing the fan to the bracket. 4K40-RGB Series Service Guide–D4K40-RGB, Roadie 4K40-RGB, Mirage 4K40-RGB 020-102960-02 Rev. 1 (12-2019) Copyright 2019 Christie Digital Systems USA, Inc.

  • Page 47: Replacing The Radiator Intake Fans (#6-17)

    Note the harness routing prior to disconnecting and releasing the harness. 3. Remove the four screws securing the affected fan and remove it, along with any P-clips between the fan grill and fan chassis. 4K40-RGB Series Service Guide–D4K40-RGB, Roadie 4K40-RGB, Mirage 4K40-RGB 020-102960-02 Rev. 1 (12-2019) Copyright 2019 Christie Digital Systems USA, Inc.

  • Page 48: Replacing The Light Engine Intake Fans (#25-30)

    These instructions detail accessing the air filter from the top of the projector. The filter can also be removed from the side of the projector. Contact Christie Technical Support for more details. 1. Remove the top cover (on page 33).
  • Page 49 Ensure the airflow direction label on top of the fan pack matches the airflow indicator on the replacement fan. 9. To re-install, follow these steps in reverse order. 4K40-RGB Series Service Guide–D4K40-RGB, Roadie 4K40-RGB, Mirage 4K40-RGB 020-102960-02 Rev. 1 (12-2019) Copyright 2019 Christie Digital Systems USA, Inc.

  • Page 50: Replacing Card Cage Fans (#30-33)

    1. Remove the electronics-side cover (on page 34). 2. Locate the coolant reservoir below the communications panel and loosen the two captive screws at the base of the reservoir. 4K40-RGB Series Service Guide–D4K40-RGB, Roadie 4K40-RGB, Mirage 4K40-RGB 020-102960-02 Rev. 1 (12-2019) Copyright 2019 Christie Digital Systems USA, Inc.

  • Page 51: Replacing The Exhaust Duct

    1. If using an alternate heat extractor, disconnect a standard Ø8” HVAC duct from the exhaust duct flange. 2. If using a Christie Heat Extractor kit (P/N: 38-814008-XX), disconnect it using a 5 mm hex driver, removing the M6 screws, and the two inserts on the metal sleeve.

  • Page 52: Removing The Radiator

    Make sure the coolant line that went to the LOS does not catch. 8. Replace the radiator. 9. To re-install, follow these steps in reverse order. 4K40-RGB Series Service Guide–D4K40-RGB, Roadie 4K40-RGB, Mirage 4K40-RGB 020-102960-02 Rev. 1 (12-2019) Copyright 2019 Christie Digital Systems USA, Inc. All rights reserved.

  • Page 53: Removing The Pump Module

    12. Replace the pump module. 13. To re-install, repeat these steps in reverse order. 4K40-RGB Series Service Guide–D4K40-RGB, Roadie 4K40-RGB, Mirage 4K40-RGB 020-102960-02 Rev. 1 (12-2019) Copyright 2019 Christie Digital Systems USA, Inc. All rights reserved.
  • Page 54 Ventilation and cooling Christie recommends fully securing the pump module before starting to reroute and connect the hoses. To avoid damage when re-routing the hoses, ensure care is taken to not kink the hoses. 4K40-RGB Series Service Guide–D4K40-RGB, Roadie 4K40-RGB, Mirage 4K40-RGB 020-102960-02 Rev.

  • Page 55: Electronics

    3. To re-install, follow these steps in reverse order. Replacing the user interface module Complete the following steps to install the user interface module on 4K40-RGB Series. 1. Open the optical access door. 2. Disconnect the J30 (system interface) and J32 (CLB interface) harnesses from the back of the user interface module.

  • Page 56: Servicing The Card Cage

    5. Disconnect the J3, J5, J30, J32, and two inline fan (fan 1 and 2) harnesses. 6. Loosen the four captive screws securing the card cage. 4K40-RGB Series Service Guide–D4K40-RGB, Roadie 4K40-RGB, Mirage 4K40-RGB 020-102960-02 Rev. 1 (12-2019) Copyright 2019 Christie Digital Systems USA, Inc.

  • Page 57: Removing The Ac Breaker

    1. Remove the rear cover (on page 33). 2. Using an 8 mm deep socket nut driver, uninstall the ground harness ends. 3. Remove the four screws. 4K40-RGB Series Service Guide–D4K40-RGB, Roadie 4K40-RGB, Mirage 4K40-RGB 020-102960-02 Rev. 1 (12-2019) Copyright 2019 Christie Digital Systems USA, Inc.

  • Page 58: Servicing The Ac Inlet Module

    1. Remove the radiator intake fans (on page 47). 2. Disconnect the harness connectors J113, J111, J71, J70, J88, J128, and E panel harness (fan #21-24). 4K40-RGB Series Service Guide–D4K40-RGB, Roadie 4K40-RGB, Mirage 4K40-RGB 020-102960-02 Rev. 1 (12-2019) Copyright 2019 Christie Digital Systems USA, Inc. All rights reserved.
  • Page 59 4. Loosen the four captive screws securing the LDCC module to the projector frame. 5. Using the metal flanges provided, pull the laser driver card cage out of the projector. 4K40-RGB Series Service Guide–D4K40-RGB, Roadie 4K40-RGB, Mirage 4K40-RGB 020-102960-02 Rev. 1 (12-2019) Copyright 2019 Christie Digital Systems USA, Inc.

  • Page 60: Replacing The Power Supplies

    7. To re-install, follow these steps in reverse order. Replacing the power supplies The 4K40-RGB Series power supply assembly includes individual 12V and 48V power supply modules secured within a support bracket. The 12V power supply module provides the required voltages for operating the electronics in the projector and for receiving a UPS connection (if installed).
  • Page 61 6 mm driver and 13 mm open-jaw wrench. Retain all screws, nuts, washers, and lock washers. 6. Loosen the three captive fasteners securing the power supply module to the projector system. 4K40-RGB Series Service Guide–D4K40-RGB, Roadie 4K40-RGB, Mirage 4K40-RGB 020-102960-02 Rev. 1 (12-2019) Copyright 2019 Christie Digital Systems USA, Inc.
  • Page 62 30 in-lb. Hardware on the positive and negative DC terminals must be re-installed as follows: 12V DC Output Terminals 4K40-RGB Series Service Guide–D4K40-RGB, Roadie 4K40-RGB, Mirage 4K40-RGB 020-102960-02 Rev. 1 (12-2019) Copyright 2019 Christie Digital Systems USA, Inc. All rights reserved.
  • Page 63 When correctly oriented in the projector, the 12V power supply is located at the top of the assembly, with the handle and support brackets fitting over the three locating pins. 4K40-RGB Series Service Guide–D4K40-RGB, Roadie 4K40-RGB, Mirage 4K40-RGB 020-102960-02 Rev. 1 (12-2019) Copyright 2019 Christie Digital Systems USA, Inc.
  • Page 64 Electronics 4K40-RGB Series Service Guide–D4K40-RGB, Roadie 4K40-RGB, Mirage 4K40-RGB 020-102960-02 Rev. 1 (12-2019) Copyright 2019 Christie Digital Systems USA, Inc. All rights reserved. ©...

  • Page 65: Printed Circuit Boards And Sensors

    IR receivers, and so on. 1. Remove the top cover (on page 33). 2. Loosen the two captive screws securing the HKBB bracket and remove the bracket. 4K40-RGB Series Service Guide–D4K40-RGB, Roadie 4K40-RGB, Mirage 4K40-RGB 020-102960-02 Rev. 1 (12-2019) Copyright 2019 Christie Digital Systems USA, Inc.
  • Page 66 5. Remove the 13 screws securing the HKBB board. 6. Pull back the harnesses and remove the board. 7. Place the new board, making sure to align it with the two locating pins. 4K40-RGB Series Service Guide–D4K40-RGB, Roadie 4K40-RGB, Mirage 4K40-RGB 020-102960-02 Rev. 1 (12-2019) Copyright 2019 Christie Digital Systems USA, Inc.

  • Page 67: Replacing The High-Speed Imaging Processing Board (Hip)

    4. Remove the nine screws securing the HIP to the Core4 backplane board. 5. To remove, pull out the HIP straight up to clear the inline connector. 4K40-RGB Series Service Guide–D4K40-RGB, Roadie 4K40-RGB, Mirage 4K40-RGB 020-102960-02 Rev. 1 (12-2019) Copyright 2019 Christie Digital Systems USA, Inc.

  • Page 68: Replacing The Backplane Board (C4Bp)

    1. Remove the rear cover. 2. Disconnect the rear IR harness (J108_F). 3. Remove the screw securing the rear IR sensor board to the bracket. 4K40-RGB Series Service Guide–D4K40-RGB, Roadie 4K40-RGB, Mirage 4K40-RGB 020-102960-02 Rev. 1 (12-2019) Copyright 2019 Christie Digital Systems USA, Inc. All rights reserved.

  • Page 69: Replacing The Front Ir Sensor Board (Front Irb)

    The convenience light boards (CLB) provides extra illumination when interfacing with the card cage. 1. Remove the electronics-side cover (on page 34). 2. Remove the two screws securing the affected CLB. 4K40-RGB Series Service Guide–D4K40-RGB, Roadie 4K40-RGB, Mirage 4K40-RGB 020-102960-02 Rev. 1 (12-2019) Copyright 2019 Christie Digital Systems USA, Inc.

  • Page 70: Replacing The Status Led Board (Slb)

    1. Remove the laser driver card cage (on page 58). 2. Loosen the two captive screws securing the bottom cover plate and pivot to remove it. 4K40-RGB Series Service Guide–D4K40-RGB, Roadie 4K40-RGB, Mirage 4K40-RGB 020-102960-02 Rev. 1 (12-2019) Copyright 2019 Christie Digital Systems USA, Inc.

  • Page 71: Replacing The High Voltage Current Source Boards

    Learn how to replace the HVCS-R, HVCS-G, and HVCS-B boards. 1. Remove the laser driver card cage (on page 58). 2. Loosen the two captive screws securing the bottom cover plate and pivot to remove it. 4K40-RGB Series Service Guide–D4K40-RGB, Roadie 4K40-RGB, Mirage 4K40-RGB 020-102960-02 Rev. 1 (12-2019) Copyright 2019 Christie Digital Systems USA, Inc.

  • Page 72: Replacing The Laser Backplane (Lbp7) Board

    Replacing the laser backplane (LBP7) board 1. Remove the laser driver card cage (on page 58). 2. Loosen the two captive screws securing the bottom cover plate and pivot to remove it. 4K40-RGB Series Service Guide–D4K40-RGB, Roadie 4K40-RGB, Mirage 4K40-RGB 020-102960-02 Rev. 1 (12-2019) Copyright 2019 Christie Digital Systems USA, Inc.
  • Page 73 7. Remove the LBP7 from the bracket and move the bracket to the new LBP7. 8. Replace the LBP7. 9. To re-install, follow these steps in reverse order. 4K40-RGB Series Service Guide–D4K40-RGB, Roadie 4K40-RGB, Mirage 4K40-RGB 020-102960-02 Rev. 1 (12-2019) Copyright 2019 Christie Digital Systems USA, Inc.

  • Page 74: Replacing The Dual Temperature Sensor Module (Dtsm)

    3. Remove the CSBD cover to access the CSBD. Depending on the version of the CSBD cover, you will need to remove one or two captive screws. 4K40-RGB Series Service Guide–D4K40-RGB, Roadie 4K40-RGB, Mirage 4K40-RGB 020-102960-02 Rev. 1 (12-2019) Copyright 2019 Christie Digital Systems USA, Inc.

  • Page 75: Replacing The Diffuser Control Board (Dib Pcb)

    22) and DAC calibrations (on page 25). Replacing the diffuser control board (DIB PCB) 1. Remove the coolant reservoir (on page 50). 4K40-RGB Series Service Guide–D4K40-RGB, Roadie 4K40-RGB, Mirage 4K40-RGB 020-102960-02 Rev. 1 (12-2019) Copyright 2019 Christie Digital Systems USA, Inc. All rights reserved.

  • Page 76: Replacing The Temperature Sensor

    3. Remove the screw securing the temperature sensor and remove it. 4. Replace the temperature sensor. 5. To re-install, follow these steps in reverse order. 4K40-RGB Series Service Guide–D4K40-RGB, Roadie 4K40-RGB, Mirage 4K40-RGB 020-102960-02 Rev. 1 (12-2019) Copyright 2019 Christie Digital Systems USA, Inc. All rights reserved.

  • Page 77: Optics

    2. Loosen the six captive screws securing the rotating diffuser cover. 3. Remove the diffuser control board (DIB PCB board) (on page 75). 4. Loosen the one captive screw to release the rotating diffuser and remove. 4K40-RGB Series Service Guide–D4K40-RGB, Roadie 4K40-RGB, Mirage 4K40-RGB 020-102960-02 Rev. 1 (12-2019) Copyright 2019 Christie Digital Systems USA, Inc.

  • Page 78: Replacing The Light Dump

    Always wear an electrostatic discharge (ESD) strap and use insulated tools when replacing the light engine. 4K40-RGB Series Service Guide–D4K40-RGB, Roadie 4K40-RGB, Mirage 4K40-RGB 020-102960-02 Rev. 1 (12-2019) Copyright 2019 Christie Digital Systems USA, Inc. All rights reserved.
  • Page 79 6. Disconnect the J89 shutter harness from the housekeeping board (HKBB). 7. Loosen the three captive screws securing the light engine to the projector base. 8. Remove the light engine from the projector. 4K40-RGB Series Service Guide–D4K40-RGB, Roadie 4K40-RGB, Mirage 4K40-RGB 020-102960-02 Rev. 1 (12-2019) Copyright 2019 Christie Digital Systems USA, Inc.

  • Page 80: Replacing The Rear Illumination Optic System (Ios)

    5. Remove the card cage (on page 56). 6. Remove the three screws securing the IOS boundary bracket. 7. Disconnect the diffuser harness (J135) from the diffuser interface board (DIB). 4K40-RGB Series Service Guide–D4K40-RGB, Roadie 4K40-RGB, Mirage 4K40-RGB 020-102960-02 Rev. 1 (12-2019) Copyright 2019 Christie Digital Systems USA, Inc.
  • Page 81 11. Vertically, pull out the integrator assembly and place on a flat surface. Christie recommends covering the LOS opening with a lint-free cloth to keep dust and other contaminants out. 12. Remove the four screws securing the coupling elbow.

  • Page 82: Removing The Coupling Elbow Mirror Assembly

    Minimum height requirement is 250 mm (9.8 inches). • If not, flip the projector on its side. Christie recommends flipping the projector on the intake side. 8. Loosen the four captive screws on the bottom of the LOS. 4K40-RGB Series Service Guide–D4K40-RGB, Roadie 4K40-RGB, Mirage 4K40-RGB 020-102960-02 Rev.
  • Page 83 10. Replace the LOS. 11. To re-install, follow these steps in reverse order. 12. After re-installing the LOS, perform optical adjustments (on page 14) and software calibration. 4K40-RGB Series Service Guide–D4K40-RGB, Roadie 4K40-RGB, Mirage 4K40-RGB 020-102960-02 Rev. 1 (12-2019) Copyright 2019 Christie Digital Systems USA, Inc.

  • Page 84: Replacing The Zoom Focus Assembly

    3. Disconnect the two inline harnesses cables on the shutter. 4. Loosen the one captive screw securing the shutter. Christie recommends using a short, right angle 3 mm allen key. If a right angle allen key is unavailable, the engine can be removed for front access using the provided straight 3 mm ball driver.
  • Page 85 5. Pull out the shutter. 6. Replace the shutter. 7. To re-install, repeat these steps in reverse order. 4K40-RGB Series Service Guide–D4K40-RGB, Roadie 4K40-RGB, Mirage 4K40-RGB 020-102960-02 Rev. 1 (12-2019) Copyright 2019 Christie Digital Systems USA, Inc. All rights reserved.

  • Page 86: Harnesses

    7. Remove the SID harness. 8. Replace the SID harness. 9. To re-install, repeat these steps in reverse order. 4K40-RGB Series Service Guide–D4K40-RGB, Roadie 4K40-RGB, Mirage 4K40-RGB 020-102960-02 Rev. 1 (12-2019) Copyright 2019 Christie Digital Systems USA, Inc. All rights reserved.
  • Page 87 Corporate offi ces Worldwide offi ces Christie Digital Systems USA, Inc. Africa United Kingdom Columbia Korea (Seoul) ph: 714 236 8610 ph: +27 (0)11 510 0094 ph: +44 (0) 118 977 8000 ph: +57 (318) 447 3179 ph: +82 2 702 1601 Christie Digital Systems Canada Inc.

This manual is also suitable for:

Mirage 4k40-rgbD4k40-rgbRoadie 4k40-rgb

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