Checking, Disassembling And Servicing; Disassembling And Assembling; Removing Steering Controller (Rops Type) - wsm ME8200 Workshop Manual

ME8200, ME9000, WSM

3. CHECKING, DISASSEMBLING AND SERVICING

[1] CHECKING AND ADJUSTING
• Refer to checking "Steering Controller" in "8. HYDRAULIC SYSTEM" section.

[2] DISASSEMBLING AND ASSEMBLING

(1) Removing Steering Controller (ROPS Type)

Steering Wheel, Meter Panel and Rear Bonnet
1. Remove the bonnet.
2. Disconnect the battery's cable.
3. Remove the steering wheel (1) with a steering wheel puller (Code
No. 07916-51090).
4. Remove the shuttle lever grip (2) and shuttle lever guide (3).
5. Remove the meter panel mounting screw and disconnect the
meter cable (5).
6. Disconnect the connectors (6).
7. Disconnect the main switch connector and headlight switch
connector, hazard and turn signal switch connector.
8. Disconnect the engine stop cable (8) at the engine side.
9. Remove the rear bonnet (4).
10.Remove the fuse box and cover.
(1) Steering Wheel
(2) Shuttle Lever Grip
(3) Shuttle Lever Guide
(4) Rear Bonnet
Piping for Power Steering
1. Disconnect the turning delivery hoses (2).
2. Disconnect the main delivery pipe.
3. Disconnect the return pipe.
4. Remove the steering controller mounting screws.
5. Remove the steering controller (1).
(When reassembling)
Main delivery pipe and
return pipe retaining nut
Turning delivery hose
Tightening torque
retaining nut
Steering controller
mounting screws
(1) Steering Controller
(2) Turning Delivery Hose
(3) Pump Port
7-S3
STEERING
(5) Meter Cable
(6) Connector
(7) Meter Panel
(8) Engine Stop Cable
W1011418
47.1 to 51.0 N·m
4.8 to 5.2 kgf·m
34.7 to 37.6 lbf·ft
24.5 to 29.4 N·m
2.5 to 3.0 kgf·m
18.1 to 21.7 lbf·ft
48.1 to 55.9 N·m
4.9 to 5.7 kgf·m
35.4 to 41.2 lbf·ft
(4) Return Port
(5) Left Turning Port
(6) Right Turning Port
W1011811
KiSC issued 03, 2007 A