wsm ME8200 Workshop Manual page 322

ME8200, ME9000, WSM
Separation of Front Differential Case and Bevel Gear Case
1. Remove the bevel gear case (2) and the front wheel case (3) as
a unit from the front differential case (1).
(When reassembling)
• Apply grease to the O-ring.
• Install the bevel gear case to the front differential case, noting the
O-ring.
Bevel gear case mounting
screw (M12, UBS screw
9T)
Tightening torque
Bevel gear case mounting
screw (M14, 7T)
(1) Front Differential Case
(2) Bevel Gear Case
Bevel Gear Case
1. Separate the bevel gear case (3) from front wheel case (4).
2. Remove the front wheel case support (1).
3. Loosen the bearing retainer (2) mounting screws.
4. Remove the bearing retainer (2) by screwing M8 screw into holes
A and B.
5. Remove the external snap ring (8).
6. Draw out the bevel gear (7) and bevel gear shaft (9).
7. Take out the shim (5).
(When reassembling)
• Apply liquid gasket (Three Bond 1216 or equivalent) to the bevel
gear case.
• Apply grease to the front wheel case support DX bushing and
front wheel case DX bushing.
• Install the oil seal to the front case support so that its lip faces the
outward.
• Apply gear oil to the bearing.
Front wheel case support
mounting screw (M14, 9T)
Front wheel case support
Tightening torque mounting screw (M12,
UBS screw 9T)
Bearing retainer mounting
screw
(1) Front Wheel Case Support
(2) Bearing Retainer
(3) Bevel Gear Case
(4) Front Wheel Case
(5) Shim
6-S9
FRONT AXLE
127.5 to 142.2 N·m
13.0 to 14.5 kgf·m
94.0 to 104.9 lbf·ft
123.6 to 147.1 N·m
12.6 to 15.0 kgf·m
91.1 to 108.5 lbf·ft
(3) Front Wheel Case
W1036784
166.7 to 196.1 N·m
17.0 to 20.0 kgf·m
123.0 to 144.7 lbf·ft
127.5 to 142.2 N·m
13.0 to 14.5 kgf·m
94.0 to 104.9 lbf·ft
23.5 to 27.5 N·m
2.4 to 2.8 kgf·m
17.4 to 20.2 lbf·ft
(6) Bearing
(7) Bevel Gear
(8) External Snap Ring
(9) Bevel Gear Shaft
W1071003
KiSC issued 03, 2007 A