wsm ME8200 Workshop Manual page 327

ME8200, ME9000, WSM
Differential Assembly
1. Remove the plug (2), and tap out the spring pin (3).
2. Draw out the differential lock lever shaft (1).
3. Remove the differential lock lever (4).
4. Take out the differential lock clutch 1 (5) and spring (6).
5. Remove the bearing support 1 (7) mounting screws.
6. Remove the bearing support 1 (7) by screwing M8 screws in to
hole A and B.
7. Remove the bearing support 2 (11).
8. Remove the differential assembly (19) from the pinion bearing
case (13), noting the shims (12).
(When reassembling)
Differential bearing support
Tightening torque
mounting screw
(1) Differential Lock Lever Shaft
(2) Plug
(3) Spring Pin
(4) Differential Lock Lever
(5) Differential Lock Clutch 1
(6) Spring
(7) Bearing Support 1
Spiral Bevel Gear
1. Remove the spiral bevel gear UBS screws.
2. Tap out the spiral bevel gear (2) from the differential gear case.
(When reassembling)
• Apply lock tight (Three Bond 1324B or equivalent) to the spiral
bevel gear UBS screws.
Spiral bevel gear UBS
Tightening torque
screw
(1) Bearing
(2) 27T Spiral Bevel Gear
(3) Differential Side Gear Washer
(4) Pin
(5) Differential Pinion Shaft
6-S14
FRONT AXLE
48.1 to 55.9 N·m
4.9 to 5.7 kgf·m
35.4 to 41.2 lbf·ft
(8) Shim
(9) Differential Lock Clutch 2
(10) Differential Assembly
(11) Bearing Support 2
(12) Shim
(13) Pinion Bearing Case
W1072514
29.4 to 34.3 N·m
3.0 to 3.5 kgf·m
21.7 to 25.3 lbf·ft
(6) Differential Pinion Washer
(7) Differential Pinion Gear
(8) Differential Side Gear
(9) Differential Case
(10) Bearing
W1072793
KiSC issued 03, 2007 A