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TABLE OF CONTENTS
CHASSIS cont.
Deck Lift Lever Replacement .....................................................................................................3-39
Deck Lift Lever Removal ......................................................................................................3-39
Deck Lift Lever Installation ...................................................................................................3-43
Motion Control Assembly Replacement......................................................................................3-47
Motion Control Assembly Removal ......................................................................................3-47
Right Hand Motion Control ............................................................................................3-48
Left Hand Motion Control ...............................................................................................3-50
Motion Control Assembly Installation ...................................................................................3-53
Left Hand Motion Control ...............................................................................................3-53
Right Hand Motion Control ............................................................................................3-55
Motion Control Damper Replacment ..........................................................................................3-61
Motion Control Damper Removal .........................................................................................3-61
Motion Control Damper Installation ......................................................................................3-62
Adjusting the Parking Brake .......................................................................................................3-63
Hydrostatic Tandem Pump Replacement .....................................................................................4-1
Hydrostatic Tandem Pump Removal ......................................................................................4-1
Hydrostatic Tandem Pump Installation ...................................................................................4-8
Wheel Motor Replacement .........................................................................................................4-17
Wheel Motor Removal .........................................................................................................4-17
Wheel Motor Installation ......................................................................................................4-20
Purging the Hydraulic System ....................................................................................................4-24
Adjusting the Control Handle Neutral Position ...........................................................................4-25
Setting the Hydrostatic Pump Neutral ........................................................................................4-27
Setting the Right Hydraulic Pump Neutral Position ..............................................................4-28
Setting the Left Hydraulic Pump Neutral Position ................................................................4-28
Adjusting the Tracking ................................................................................................................4-30
Hydraulic Flow Testing ................................................................................................................4-31
Hydraulic Flow Testing Procedure........................................................................................4-31
Traction Pump Drive Belt Replacement .....................................................................................4-35
Traction Pump Drive Belt Removal ......................................................................................4-35
Traction Pump Drive Belt Installation ...................................................................................4-37
Hydraulic Oil Cooler Replacement .............................................................................................4-39
Hydraulic Oil Cooler Removal ..............................................................................................4-39
Hydraulic Oil Cooler Installation ...........................................................................................4-42
Hydraulic Reservoir Tank Replacement .....................................................................................4-44
Hydraulic Reservoir Tank Removal ......................................................................................4-44
Hydraulic Reservoir Tank Installation ...................................................................................4-46
Pushing the Machine by Hand....................................................................................................4-49
Switching from Pushing the Machine Back to Machine Operation .............................................4-50
Engine Replacement ....................................................................................................................5-1
Engine Removal .....................................................................................................................5-1
Engine Installation ................................................................................................................5-19
Radiator Replacement ................................................................................................................5-42
Radiator Removal ................................................................................................................5-42
Radiator Installation .............................................................................................................5-46
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Z580/Z593/Z595 Diesel Service Manual
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