BOMBARDIER SEA-DOO SPX 5838 1998 Shop Manual page 97

Section 04 ENGINE
Subsection 05 (TOP END)
– Insert extractor spindle into the piston pin,
screw on extracting nut.
2
F00B0PA
1. Puller installed on the opposite side of the piston pin
2. Tighten extracting nut
– Rotate handle to pull piston pin carefully into
the piston.
Plastic Mounting Device Method
This is an alternate method when no service tool
is available.
Replacement roller bearings are delivered in a
convenient plastic mounting device. For installa-
tion, proceed as follows:
– Align replacement roller bearing with connect-
ing rod bore.
– Carefully push inner plastic sleeve into con-
necting rod bore; outer plastic ring will release
rollers.
F01D0Q A
1. Outer ring removal after inner sleeve insertion into bore
04-05-22
1
1
– Make sure thrust washers are present each
side of rollers.
1
F01D0VA
1. Thrust washer each side
– Insert piston pin into piston until it comes flush
with inward edge of piston hub.
1
F01D0RA
1. Piston pin flush here
2. Thrust washers
– Place piston over connecting rod and align
bores, then gently tap piston pin with a fiber
hammer to push out inner plastic ring on oppo-
site side. Support piston from opposite side.
2