BOMBARDIER SEA-DOO SPX 5838 1998 Shop Manual page 72

13, Battery Charging Coil
Position new coil, crimp and solder all wires.
Prior to assembly, apply Loctite 242 (blue).
Use magneto coil centering tool (P/N 290 876
922) and install it so that it fits around armature
plate before tightening screws no. 14.
F00D0AA
1. Magneto coil centering tool (P/N 290 876 922)
4,5, Magneto Flywheel and Ring Gear
Apply Loctite 648 (green) to magneto flywheel
mating surface. Lay ring gear on a steel plate,
then heat with a propane torch in order to install it
on magneto flywheel.
Pay particular attention to position ring gear teeth
chamfer side as per following illustration.
F01D3BA
1. Teeth chamfer
NOTE: Ensure that ring gear contacts magneto
flywheel flange.
1
1
Subsection 04 (MAGNETO SYSTEM)
Whenever replacing either ring gear or magneto
flywheel, Gun Kote must be applied to prevent
possible corrosion.
-
CAUTION
Always assemble magneto flywheel and
ring gear prior to apply Gun Kote. If not done
correctly, ring gear won't contact magneto
flywheel flange.
To apply Gun Kote proceed as follows:
1. Clean thoroughly and degrease replacement
part using a non oil base solvent.
2. Apply coating in light thin coats using a spray
gun.
NOTE: Do not spray Gun Kote into magneto fly-
wheel threaded holes.
3. Bake parts in oven at 175° (350°F) for 1 hour to
cure Gun Kote.
-
CAUTION
Do not eliminate Gun Kote heat curing time
because it will lose all its resistance and it
will not give any protection.
7, Magneto Housing
Install gasket no. 8 between magneto housing
and engine crankcase.
Install magneto housing and torque screws no. 9
to 9 N•m (80 lbf•in).
10, Armature Plate
Position the armature plate on the crankcase,
aligning the marks on both parts.
Apply a drop of Loctite 242 (blue) on threads of
screws no. 15 and torque to 6 N•m (53 lbf•in).
4, Magneto Flywheel
Apply Loctite 242 (blue) on crankshaft taper.
Position Woodruff key no. 16 and magneto fly-
wheel. Apply Loctite 242 (blue) on nut no. 6. In-
stall nut with lock washer and torque to 145 N•m
(107 lbf•ft).
Section 04 ENGINE
04-04-11