BOMBARDIER SEA-DOO SPX 5838 1998 Shop Manual page 403

Section 14 WIRING DIAGRAMS
Subsection 01 (WIRING DIAGRAMS)
F00H0ZA
Pry back the retaining tab while gently pulling wire
back until contact is removed.
Contact Crimping
The size of the wires must be 20 to 16 AWG with
a wire insulation diameter having a minimum di-
mension of 1.7 mm (.067 in) and a maximum di-
mension of 2.78 mm (.106 in).
The wire strip length shall be 5.1 mm (13/64 in).
NOTE: When stripping wires, ensure conductor is
not nicked, scrapped or cut. Wire stripping tool
jaws may leave marks on the surface of the wire
insulation. If these marks occur at the location of
the wire seal, leakage may result. Insulation sur-
face within 25 mm (1 in) from the tip of the con-
tact must be smooth.
All contacts in AMP plug connectors must be
crimped using the crimping tool (P/N 295 100
164).
-
CAUTION
If contacts are not crimped using the proper
crimping tool, the wire seal may be damaged.
14-01-4
F00B0EA
CRIMPING TOOL (P/N 295 100 164)
All circuits are sealed by a diaphragm in the rubber
wire seal. When installing wire contacts in plug
connector, the diaphragm is pierced as the con-
tact passes through it.
If the diaphragm is pierced and the cavity is not
used, install a seal plug, large end first, into cir-
cuit cavity as far as it will go.
NOTE: It is suggested that all unused circuit cavi-
ties be sealed with a seal plug, even if they are not
pierced.
F00H10A
1. Seal plug
2. Wire seal
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